[CarryTheWhat] put up an Instructable on his endeavours in printing circuit boards for solder free electronics. He managed to print a flashlight where the only non-printed parts are a pair of batteries and a couple of LEDs.
The circuit is a weird mix of point to point and Manhattan style circuit construction; after modeling a printed plastic plate, [CarryTheWhat] added a few custom component holders to hold LEDs, batteries, and other tiny electronic bits.
To deliver power to each electronic bit, the components are tied off on blue pegs. These pegs are attached to each other by conductive thread much like wirewrap circuit construction.
Right now, the circuits are extremely simple, but they really remind us of a few vintage ham radio rigs. While this method is most likely too complex to print 3D printer electronics (a much desired and elusive goal), it’s very possible to replicate some of the simpler projects we see on Hackaday.
[CarryTheWhat] put the models and files up on GitHub if you’d like to try out a build of your own.
If you’ve never heard of “Manhattan Style” circuit construction, you’re not alone. Popular in ham radio circles, the process looks nicer than straight dead bug style circuit building, but not as involved as etching your own PCB – consider it a nice middle of the road solution.
This type of construction is often used to build circuits inside enclosures that are made of copper clad, which is a somewhat common practice among ham radio operators. Manhattan Style circuits are built using glued-on metal pads to which components are mounted. One might think that the large pads you see in the image above would limit you to through-hole components, but that’s definitely not the case. A wide array of SMD pads are available in common pin configurations as well, allowing you to use pretty much any type of component you prefer.
While it might not be appropriate for every project you work on, Manhattan Style circuits and copper clad boxes definitely add a nice touch to certain items, like the Wheatstone Bridge Regenerative Receiver you see above.