A Transmission Line Speaker With The Design Work To Back It Up

May 14, 2020 by Jenny List 26 Comments

We love the world of audiophiles here at Hackaday, mostly for the rich vein of outrageous claims over dubious audio products that it generates. We’ve made hay with audiophile silliness in the past, but what we really like above that is a high quality audio project done properly. It’s one thing to poke fun at directional oxygen free gold plated USB cables, but it’s another thing entirely to see a high quality audio project that’s backed up by sound design and theory to deliver the best possible listening. [Davide Ercolano]’s transmission line speakers are a good example, because he’s laid out in detail his design choices and methods in their creation.

Starting with the Thiele-Small parameters of his chosen driver, he simulated the enclosure using the Hornresp software. As a 3D-printed design he was able to give it paraboloid curves to the convoluted waveguide, making it a much closer approximation to an ideal waveguide than a more traditional rectangular design. In the base is a compartment for an amplifier module, with additional Bluetooth capability.

We’d be curious to know how well 3D printed plastic performs in this application when compared for example to something with more mass. However we like these speakers a lot; this is how a high quality audio project should be approached. We’ve delved into speakers more than once in the past, but if you’re looking for something really unusual then how about an electrostatic?

Patterned Plywood Makes For Attractive Speakers

March 16, 2020 by Lewin Day 12 Comments

In the matter of audio, we’re well past the reign of the home hi-fi and the boombox. If you’re not listening on headphones or directly on your phone, you’ve got a brick-sized Bluetooth speaker pumping out the tunes. Still a fan of the old-school, [Amanda Ghassaei] built some bookshelf speakers with a hip aesthetic.

First, the speaker enclosures were designed in WinISD, a software package specifically made for the task. For given woofers and tweeters, it helps get the enclosure and port sizes in the correct range for good sound. Panels were then fabricated out of plywood to make the enclosures. The plywood was cut and reformed several times to make the panels, using the pattern from the multiple plies to create the zig-zag look. Audio wise, a class D amplifier takes in line-level signals, before pumping them out to a woofer and tweeter through a custom designed crossover network.

It’s a tidy build, and we’d love to experiment ourselves with the fancy patterned plywood technique. Getting your enclosure design right can make a big difference to sound quality, as we’ve seen before. Video after the break.

Continue reading “Patterned Plywood Makes For Attractive Speakers” →

A Tin Can Phone, But With Magnets

February 29, 2020 by Brian McEvoy 17 Comments

The tin can phone is a staple of longitudinal wave demonstrations wherein a human voice vibrates the bottom of a soup can, and compression waves travel along a string to reproduce the speaker in another can at the other end. All the parts in this electrical demonstration are different, but the concept is the same.

Speakers are sound transducers that turn electrical impulses into air vibrations, but they generate electricity when their coil vibrates. Copper wires carry those impulses from one cup to another. We haven’t heard of anyone making a tin can phone amplifier, but the strictly passive route wasn’t working, so an op-amp does some messy boosting. The link and video demonstrate the parts and purposes inside these sound transducers in an approachable way. Each component is constructed in sequence so you can understand what is happening and make sense of the results.

Can someone make a tin can ~~amplifier~~ transformer? We’d like to see that. In another twist of dual-purpose electronics, did you know that LEDs can sense light?

Continue reading “A Tin Can Phone, But With Magnets” →

A Box With A Pocket Sized Boom

December 19, 2019 by Gerrit Coetzee 7 Comments

[Discreet Electronics Guy] sends in his very pocket sized boom box.

One thing we love about [Discreet Electronics Guy]’s projects is how they really showcase that a cool hack is possible without access to 3D printers, overnight PCB services, and other luxuries. Everything in this board is hand made by electronics standards. The board is etched, the vias are wires, and even the case seems to be a modified plastic mint container.

The boombox itself uses an ATiny85 at its core which plays .wav files from an SD card. This is routed through an audio amp which powers two small speakers. We love the volume knob being a board mount potentiometer. The device even features its own small LiON battery pack. If you don’t want to enjoy the deep sound of the two small speakers there’s a headphone jack.

He’s got a great write-up on the circuit design on his website and you can see a video of him presenting the project here or after the break.

Continue reading “A Box With A Pocket Sized Boom” →

Everything Makes Sound If You Try Hard Enough

October 11, 2019 by Brian McEvoy 8 Comments

Speaker cone materials can be a deep rabbit hole ranging from inexpensive paper to kevlar. We’ve all cut apart, or blown out, the cheapies to see their inner workings, but the exotic material list does not stop at audiophile-quality models. It can include mirrors, microwave ovens, and a European hacker’s forehead. Video also after the break. In addition to the speakers with expensive elements, there are sound-generating transducers with no cones. These are sometimes called surface speakers, and they vibrate something, anything, to make a sound. At their cores, they have many of the same parts, and making a surface speaker from a traditional speaker is not difficult.

The first step is to find a raw speaker, one with no crossover components, possibly from a garage sale or from a set your spouse insists are outdated, ugly, and better off as firewood. Power specifications should not change since we will be using the same solenoid, and that means your amplifier can follow the speakers back from the dead. The video provides step-by-step instructions, and the goal is to create a module with a moving shaft, but the range must be limited so it cannot be pushed back into the speaker or pulled away, both could destroy it. Once you have that, go around and make everything noisy. Don’t use this on pets or children, but spouses are fair game.

We would love to see a chip bender experiment with different speaker mediums to add an extra layer of complexity, but for the rest of us, bone conduction is already a real thing, and if you enjoy impractical speakers, you are not the only one with your head in the clouds.

Continue reading “Everything Makes Sound If You Try Hard Enough” →

Putting 3D Printed Speaker Drivers To The Test

September 7, 2019 by Tom Nardi 15 Comments

Over the years, we’ve seen numerous projects that attempted to 3D print speaker enclosures that deliver not only a bit of custom flair, but hopefully halfway decent sound. Though as you’d probably expect, the drivers themselves are always standard run-of-the mill hardware mounted into the plastic enclosure. But given the research being conducted by [Paul Ellis], that might not be a safe assumption for much longer.

His quest to develop a full-range 3D speaker has taken him through several design revisions over the last two years, with each one being put through testing procedure that compared its frequency response to “real” speakers from manufacturers like Dayton and Bose. The project is very much ongoing, but a recently completed iteration of the driver design managed to exceed 80 dB at 1 W. In terms of audio quality, [Paul] reports they can hold their own against commercially available drivers. You can hear for yourself in the video after the break.

Ultimately, he hopes to be able to sell his 3D printed speakers in kit form to anyone who’s looking for the last word in bespoke audio hardware. The idea being that the drivers and enclosure will be completely modular, allowing the user to swap out individual components for ones printed (or not) in different materials so they can tune the in-person sound to their exact specifications. To facilitate this rapid reconfiguring of the drivers, the designs use some neat tricks like having the magnets be removable rather than glued in so they could be swapped out non-destructively.

This isn’t the first fully 3D printed speaker driver we’ve ever seen, Formlabs showed one off that was made on their SLA printer back in 2015, and we actually saw a rudimentary take on the same idea earlier this year. But the work that [Paul] has done here is certainly the most thorough, and dare we say practical, take we’ve ever seen on the concept.

Continue reading “Putting 3D Printed Speaker Drivers To The Test” →

Yet Another Concrete Speaker Build

May 17, 2019 by Lewin Day 17 Comments

Concrete is great if you feel like making something heavy on the cheap. [Marek Unger] decided to have a go, using the material to cast speaker cabinets for a home hi-fi rig (Youtube link, embedded below).

Initial attempts involved creating a laser-cut MDF outer mold, with a styrofoam core inside to be removed later. This was unsuccessful, and [Marek] developed the design further. The second revision used an inner core also made from lasercut MDF, designed to be left inside after casting. This inner mold already includes the mounting holes for the speaker drivers, making assembly easier too.

Once cast, the enclosures were fitted with Tang-Band W4-1320SIF drivers. These are a full-range driver, meaning they can be used without needing crossovers or other speakers to fill in the frequency range. Each cabinet weighs just over 10kg, and they’re ported for extra response in the lower frequency bands. Sound tests are impressive, and the rough-finished aesthetic of the final product looks great in [Marek]’s living room.

We’ve seen concrete used for all manner of projects, from furnaces to USB hubs. Video after the break.

Continue reading “Yet Another Concrete Speaker Build” →