Year: 2017

InstantCAD Promises Faster Iterative Design

August 6, 2017 by 20 Comments

The design process for any product is necessarily an iterative one. Often, a prototype is modelled or built, and changes are made to overcome problems and improve the design. This can be a tedious process, and it’s one that MIT’s CSAIL has sought to speed up with InstantCAD.

The basic idea is integrating analysis tools as a plugin within already existing CAD software. A design can be created, and then parametrically modified, while the analysis updates on screen in a near-live fashion. Imagine modelling a spanner, and then dragging sliders to change things like length and width while watching the stress concentrations change in real time. The tool appears to primarily be using some sort of finite element analysis, though the paper also shows examples of analyzing fluid flows as well.

The software is impressive, however there are caveats. Like any computer analysis, serious verification work must be undertaken to ensure its validity. We suspect that there may be issues with more complex geometries that lead to inaccurate simulation. It’s not the sort of tool you’d use for anything that puts life and limb at risk, but we can see it having great uses for designing basic objects when you want to quickly gain an idea of what sort of effect certain parameter changes will have.

The other main disappointment is that while this tool looks great, it doesn’t appear to be publicly available in any form. Whether this is due to universities and complicated IP requirements or the potential for future commercialization is anyone’s guess. Regardless, you can read the conference paper here or check out the video below. Or you could read up on the applications of finite element analysis to 3D printer slicers, too.

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Hackaday Prize Best Product Finalist: PewPew

August 6, 2017 by 12 Comments

This year for the Hackaday Prize, we’re doing something very, very cool. We’re encouraging hardware entrepreneurs to come up with the next big electronic thing. We’re giving the Best Product in the Hackaday Prize $30,000, and an opportunity to work in a lab filled with tools to turn that prototype into a marketable reality.

Last week, we announced the twenty finalists of the Hackaday Prize Best Product competition. There’s still a lot of work these hackers and tinkerers need to do before the final judging round, but until then we can start taking a look at what are already some of the finest products in this year’s Hackaday Prize.

For his entry into the Best Product finals, [Radomir] is working on a game machine. Consider this an educational toy. Game programming is hard, and some talent is required to go from the main loop to handling buttons to pushing pixels. This project is the minimal game machine. It’s a FeatherWing for Adafruit’s family of micro dev boards meant to teach PyGame programming.

On this board is an 8×8 matrix of bi-color LEDs, a few switches, resistors, and a chip that turns those LEDs into something that can be memory mapped. It’s simple, but that’s the point: it’s a minimum viable product to teach game programming.

Right now, the business plan is to develop games and examples for this add-on board, build a community, write a few tutorials, and sell a few of these boards on Tindie. From there, it’s just a matter of growing, and there are already plans for a PewPew wing with a TFT screen, an STM32 processor, and a tile and sprite engine built in. This could very well be the beginnings of a very cool educational toy, and we’re happy to have it as a finalist in the Best Product competition of the Hackaday Prize.

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Condom And Catheter Team Up To Save New Mothers’ Lives

August 6, 2017 by 43 Comments

The title is sure to draw a snicker from some readers, but the purpose of this field-expedient treatment for postpartum hemorrhage is deadly serious, and a true medical hack that has the potential to save the lives of new mothers.

Postpartum hemorrhage is the leading cause of death during pregnancy, claiming about 86,000 women every year. While it can occur up to six weeks after giving birth, PPH is most serious immediately after delivery and can require aggressive treatment to prevent hypovolemic shock and eventual death. A fully equipped obstetrical suite will have access to an array of medications and devices to staunch the flow, including a uterine balloon tamponade (UBT) kit. But at $400 a kit, these devices are hard to come by in the developing world.

Not to be dissuaded, midwife [Anne Mulinge] from Nairobi, Kenya created a simple, cheap substitute using common items. A common urinary catheter is covered with an ordinary condom, the end of which is secured around the catheter with twine. Once inserted into the woman’s uterus, the condom is filled with saline solution through the catheter, expanding the condom and applying direct pressure to the bleeding uterine walls. The pressure allows the mother’s clotting mechanism to catch up with the decreased blood flow.

So far, [Anne] claims the device has saved three new mothers, and other midwives are being trained in the technique. Here’s hoping that more lives are saved with this simple hack, and perhaps with this more complex one designed to get blood to remote clinics as fast as possible.

Thanks to [LP Bing] for the tip.

A New Battery For A Potted Clock Module

August 6, 2017 by 31 Comments

If you did much dismantling of PCs back in the 1980s and 1990s, you might be familiar with the Dallas Semiconductor range of potted real-time clock modules. These were chunky dual-in-line devices containing clock and non-volatile RAM chips, a crystal, and a lithium battery. The battery was good for about a decade, which was fine for most PCs of the day because the majority of desktop computers are replaced long before that deadline.

[Glitch], however has an industrial single-board computer with a 486 processor that has had a life much more prolonged than its desktop siblings due to its application. The battery in the onboard Dallas DS1387 has long ago expired, and since these devices are so long out of production to be unavailable, he’s had to improvise.

Improving on some previous documented projects he found through an internet search, he carefully ground away the potting compound to reveal a couple of the battery conductors, cut them with a PCB drill, and mounted a lithium cell holder on the top of the device with some tidily soldered Kynar wires to bring in the power. A CR1225 cell was used rather than the ubiquitous CR2032, as space was at a premium in the width of the ISA card form factor.

The potted RTC module is something of a rare device these days, but if you have a retro computer containing one this seems to be a very useful piece of work to bring it back to life. We’ve covered another similar one with a slightly larger battery in the past.

Ink-Filled Machine Badges Score Respect For Your Gear

August 5, 2017 by 26 Comments

Remember the good old days when machines had a stout metal badge instead of cheap vinyl decals, and nameplates on motors were engraved in metal rather than printed on a label with a QR code? Neither do we, but these raised brass labels with color filled backgrounds look great, they’re surprisingly easy to make, and just the thing your gear needs to demand respect as a cherished piece of gear.

The ‘easy’ part of this only comes if you have access to a machine shop like [John] at NYC CNC does. To be fair, the only key machine for making these plates is a laser cutter, and even a guy like [John] needed to farm that out. The process is very straightforward — a brass plate is cleaned and coated with lacquer, which is then removed by the laser in the areas that are to be etched. The plate is dipped in an electrolyte solution for etching, cleaned, and powder coated. After curing the powder coat with a heat gun rather than an oven — a tip worth the price of admission by itself — the paint is sanded off the raised areas, the metal is polished, and a clear coat applied to protect the badge.

Plates like these would look great for a little retro-flair on a new build like this Nixie power meter, or allow you to restore a vintage machine like this classic forge blower.

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Maintain Temperature With A DIY Laboratory Dry Bath

August 5, 2017 by 2 Comments

[abizar] lucked into some aluminum blocks, one of which had test-tube-sized holes in it–just the thing to turn into a dry bath for his biology projects.

He stuck a 100W positive temperature coefficient heater into the bottom of the block using silicone glue, and the heater heated the block up in around half an hour. He connected a temperature controller to maintain the temperature at an ambient 95C, with a controller monitoring a thermistor to keep the block within the pre-determined range. The heater has an auto shutoff if it got too hot, so [abizar] felt safe keeping the dry bath on, unmonitored.

The aluminum block sits in a plywood box lined with rubber from an inner tube, with the heater underneath the block and the temperature controller underneath that, separated by more plywood from the heat. The result? A dry, temperature regulated bath for 20 1.5ml test tubes.

Looking to tool up? Check out the plethora of biohacking tools on Hackaday, including a DIY CO2 incubator, a basic biohacker’s toolkit, and a cheap electrophoresis rig.