The Latest 3D Printed Fad: Flexible Armor And Pangolin Cosplay

Last week, [David Shorey] came along to the monthly Hackaday meetup in Pasadena. These meetups feature speakers and drinks, projects and chit-chat, and sometimes a few demos of what the local Hackaday community has been working on. [David]’s impromptu demo was something no one had ever seen before. It’s 3D printed tiles embedded in fabric. This is the beginning of 3D printed flexible armor, a great method for cosplay builds, and a really cool way to add another trick to your 3D printing toolkit.

Hexagons tesselate. Image credit: DrainSmith

The steps to reproduce this project are actually very easy. The most important bit is the fabric itself. This is just a piece of tulle, a fine fabric mesh that’s usually used for bridal veils. According to members of the 3D printing community, you can pick up some tulle in the fabric department of any WalMart. The steps to reproduce this technique are simply to print three layers, pause the print and move the head out of the way, lay the tulle down on the print, and hit resume.

Judging from the commentary surrounding this new technique, there are a few tips and tricks to get the most out of this 3D printable fabric. The fabric should be taut and held down with either tape or binder clips. Melting or burning doesn’t seem to be an issue, but tulle made out of nylon is fairly common, and printing 3D panels with exotic filaments that require high temperatures may result in a mess.

While very cool, there are some limitations to the technique. If, for example, you are building a suit of body armor out of bendable tessallatable panels, you will have to assemble a quilt made out of panels as large as your print bed. This could be made easier by sewing (or gluing) the tulle/scale assembly onto a larger piece of fabric. Alternatively, the process could be modified for use with an Infinite Build Volume printer. This would give you yards and yards of 3D printed scales, ready to be fashioned into an outfit.

This is one of the most interesting techniques to bring 3D printing into the domain of ‘soft’ hacks and fashion we’ve ever seen. If you want to check out what’s possible with this, be sure to follow [David] on Twitter and out his Instagram. There are a lot of really great ideas there.

As with most ideas in 3D printing, this is one that’s been done before, albeit at not such a high level. [Drato] a.k.a. [RobotMama] did pretty much the same thing a few months ago, and we thank her for her contribution to the community.

ESP8266 Broadcasts Memorial WiFi Spam

John Perry Barlow, founding member of the Electronic Frontier Foundation and Freedom of the Press Foundation, died on February 7th, 2018. To say that he left his mark on the Internet, and by extension modern culture, is something of an understatement. He may not be a household name, but between this activism (online and off), lectures, written work, and various entrepreneurial projects, his 70 years of life were surely not wasted. Barlow was once quoted as saying “I want to be a good ancestor”, and by pretty much any metric it would seem he made good on that goal.

To mark his passing, [Moritz Metz] came up with a rather unusual memorial. Using a bit of code on an ESP8266 board, he created a device that would broadcast out Barlow’s “A Declaration of the Independence of Cyberspaceline-by-line in the form of 228 WiFi SSIDs. Perhaps not the most effective way to get Barlow’s words out to the people, but we’ll give him extra points for style.

The code itself is based on FakeBeaconESP8266, which as the name implies, allows the user to create fake WiFi networks. to broadcast the manifesto of your choosing, you need only add in the appropriate sendBeacon() lines at the bottom of the code. It would appear that prefixing each line with a number is required to make devices scanning for networks show the lines of text in proper sequence. At least on the devices demoed, anyway.

Just to be clear: you should definitely not do this. Jamming up the local environment with a bunch of fake networks is a pretty terrible idea. But as a memorial for a man who occasionally claimed to be an anarchist, you could do worse. Plus we have to admit “Giants of Flesh and Steel” is an awesome name for a network.

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Review: CXG E90W Temperature-Controlled Soldering Iron

It’s an entertaining pastime when browsing the array of wonders available from the other side of the world at the click of the mouse, to scour the listings of the unusual, the interesting, or the inexpensive. Sometimes when you find something unexpected you are rewarded with a diamond in the rough, while at other moments your bargain basement purchase is revealed as a hilariously useless paperweight. This is a game in which the stake is relatively low and the reward can be significant, so rarely does an order for some parts or sundries go by without a speculative purchase.

The latest to arrive is a soldering iron. The CXG E90W is a 90W mains-powered temperature controlled iron with its control electronics built into its handle. Such irons are by no means unusual, what makes this one different is that it has a low price tag.

The Miniware TS100, an iron I quite like and the current darling of the pack, is priced at nearly £50 ($71). Just how can this iron priced at just under £15 ($21) be any good? I placed one on the order, and waited for delivery.

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A RISC-V That The Rest Of Us Can Understand

There is great excitement in the world of microprocessors, surrounding the RISC-V architecture. This is an open source modular instruction set specification that has seen implementations on FPGAs, and is starting to emerge in dedicated silicon.

If you are not yet up to speed on what is probably going to be the most important microprocessor development of a generation, you should watch this video. As [Robert Baruch] sets out to demonstrate, the combination of RISC technology and a modular instruction set means that the simplest processor compliant with the RISC-V specification can be surprisingly accessible. And to demonstrate this he’s building one from LSI and MSI TTL CMOS chips, something we’d more usually expect to see in a recreation of a much older architecture.

The video below the break is the first of a forthcoming series, and in it he introduces the project and gives us an easily-understandable overview of RISC-V before explaining the mechanics of a register for his RISC-V implementation. This will be his first module, and he’s created a PCB for it. He runs through its design, his choice of indicator LEDs, and then his choice of PCB house. There is also a breakout board, with two of the PCI sockets he’ll be using for his backplane. Finally we see the board being tested, with LEDs lighting up in response to values being stored in a completed register.

[Robert] has appeared on these pages many times before, among the most recent with his TMS9900-based breadboard computer. This build moves away from his retro fare though, and should be well worth watching for future installments.

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Hacking When It Counts: Churchill’s Toy Shop

Nothing brings out the worst in humanity like war. Perversely, war also seems to exert an opposite if not equal force that leads to massive outbursts of creativity, the likes of which are not generally seen during times of peace. With inhibitions relaxed and national goals to meet, or in some cases where the very survival of a people is at stake, we always seem to find new and clever ways to blow each other to smithereens.

The run-up to World War II was a time where almost every nation was caught on its heels, and the rapidity of events unfolding across Europe and in Asia demanded immediate and decisive response. As young men and women mobilized and made ready for war, teams of engineers, scientists, and inventors were pressed into service to develop the weapons that would support them. For the British, these “boffins” would team up under a directorate called Ministry of Defence 1, or MD1. Informally, they’d be known as “Churchill’s Toy Shop,” and the devices they came up with were deviously clever hacks.

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Neural Network Zaps You To Take Better Photographs

It’s ridiculously easy to take a bad photograph. Your brain is a far better Photoshop than Photoshop, and the amount of editing it does on the scenes your eyes capture often results in marked and disappointing differences between what you saw and what you shot.

Taking your brain out of the photography loop is the goal of [Peter Buczkowski]’s “prosthetic photographer.” The idea is to use a neural network to constantly analyze a scene until maximal aesthetic value is achieved, at which point the user unconsciously takes the photograph.

But the human-computer interface is the interesting bit — the device uses a transcutaneous electrical nerve stimulator (TENS) wired to electrodes in the handgrip to involuntarily contract the user’s finger muscles and squeeze the trigger. (Editor’s Note: This project is about as sci-fi as it gets — the computer brain is pulling the strings of the meat puppet. Whoah.)

Meanwhile, back in reality, it’s not too strange a project. A Raspberry Pi watches the scene through a Pi Cam and uses a TensorFlow neural net trained against a set of high-quality photos to determine when to trip the shutter. The video below shows it in action, and [Peter]’s blog has some of the photos taken with it.

We’re not sure this is exactly the next “must have” camera accessory, and it probably won’t help with snapshots and selfies, but it’s an interesting take on the human-device interface. And if you’re thinking about the possibilities of a neural net inside your camera to prompt you when to take a picture, you might want to check out our primer on TensorFlow to get started.

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Designing a mini spy bug recorder

Mini Spy Bug Walkthrough

What we like most about [GreatScott’s] project videos is that he not only shows making them but also the calculations for selecting parts and the modifications along the way. This time he’s made a mini spy bug that records up to nine hours of audio.

His first task was to figure out if the ATmega328p’s ADC is suitable for audio sampling, but only after he explains how sampling works by periodically checking the input voltage from the microphone. Checking the datasheet he found that the ADC’s fastest conversion time is 13 microseconds, which works out to a sampling rate of 76.923 kHz. Good enough.

He then walks through why and how he decided to go with a pre-made amplifier circuit built around the MAX9814 IC. Spoiler alert. His electret’s amplifier output voltage was too low, using an off-the-shelf circuit instead of making his own kept things simple, and the circuit has automatic gain control.

At this point, he added the MicroSD card adapter. Why not just transmit the audio over FM as so many others have done with their hacks? Perhaps he’s worried about someone detecting the transmission and finding his bug.

His final optimization involved getting a good battery life. He measured the circuit’s current draw at 20 milliamps. With a 160 mAh battery capacity, that would be 8 hours of recording time. Removing the Arduino Pro Mini’s voltage regulator and two LEDs got the current down to 18 milliamps and a recording time of 9 hours. Better.

Those are the highlights. Enjoy his full walkthrough in the video below.

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