Make An Electroplating Marker, Because Plating Complex Objects Is Hard

May 8, 2019 by Donald Papp 22 Comments

If an object is conductive or has been given a conductive coating, it can be given a metal skin via electroplating. Electroplating is a simple process that is perfectly accessible to anyone in possession of vinegar, salt, a power supply, and some metal such as copper or nickel.

The process might be simple, but as with all such things there are a few gotchas. One of them is this: because electricity follows the path of least resistance, recessed areas of an object may not electroplate well (or at all) no matter how long the object is left immersed. To address this, [Brodie Fairhall] designed a 3D printed electroplating marker. The marker is essentially a more refined version of brush plating, and allows more precision and control than full immersion in an electrolyte bath.

[Brodie] created an excellent video that explains all one needs to start electroplating, and demonstrates using his marker to electroplate complex recessed shapes. Watch him coat a 3D-printed cat pendant in both copper and nickel in the video embedded below. It’s concise, well-edited, and chock full of useful tips.

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Dark Absorbing Diodes Are No DAD Joke

May 8, 2019 by Al Williams 18 Comments

We will confess that the authors of the Applied Physics Letters article “Experimental Demonstration of Energy Harvesting from the Sky using the Negative Illumination Effect of a Semiconductor Photodiode” never used the acronym DAD or the phrase “dark absorbing diode.” But we thought it was too good to pass up. The research work uses a type of diode to generate small amounts of power from darkness. Admittedly, the amount of power is small, but it is still an important result and could result in — another coined phrase — negative solar cells providing energy by taking advantage of the temperature differential between the cell and the night sky.

In theory — and with no atmosphere — the technique could only result in about 4 watts per square meter. Not only is this low compared to a solar panel’s 100 to 200 watts per square meter, but it is also far from the prototype’s 64 nanowatts per square meter. Clearly, this technology has a ways to go to become practical.

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Help Solve The Single-Transistor Latch Mystery

May 8, 2019 by Ted Yapo 33 Comments

If you’ve spent any time on hackaday.io, you may have noticed that more than a few denizens of the site are fans of “alternative” electronic logic. Aiming to create digital circuits from such things as relays, vacuum tubes, discrete transistors, and occasionally diodes, they come up with designs that use these components in either antiquated or occasionally new and unexpected ways. This is exactly what [Mark Sherman] has done with his latest project, a single-transistor latch.

If you think every design has to compete with cutting-edge integrated circuits, or even must have an immediate practical application, you might as well stop reading now — and to play on the famous Louis Armstrong quip about jazz, if you have to ask why someone would do such a thing, you’ll never know.

Given that you’ve come this far, you’ll appreciate what [Mark] has come up with. It’s semi-well-known that the collector-emitter junction of a bipolar junction transistor (BJT) can exhibit a negative resistance characteristic when reverse-biased into avalanche breakdown. It’s this principle that allows a single BJT to be used as an ultra-simple LED flasher. [Mark] took this concept and ran with it, creating a single-transistor latch that can store one bit of information. As a bonus — or is it a requirement? — the transistor also drives an LED, so that you can visualize the state. We’ve seen a one-transistor flip-flop before, but that one also required diodes and an AC bias supply. In this new device, none of this is necessary, so it’s a step up according to the unwritten, unspoken, and generally agreed upon rules of the game.

In true hacker fashion, [Mark] came up with a working device without fully understanding exactly how it works. We, too, are a little mystified at first glance. So, [Mark] is asking for your help in replicating and/or analyzing the circuit. He explains what he has found so far in the video after the break, but the main questions seem to revolve around why the base resistor is required, and why it works with 2N4401s but not 2N2222s.

So, Hackaday, what’s going on here? Sound off in the comments below.

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An Easy Camera Slider Build

May 8, 2019 by Lewin Day 1 Comment

As smartphone cameras improve with each new generation, making quality video content is getting easier all the time. This means it takes a little more to stand out, so it pays to get creative with your cinematography. A slider is a great way to get some different shots, and you can build one pretty cheaply too (Youtube link, embedded below).

For smooth motion, [Nikodem Bartnik] used aluminium extrusion for the rails, along with some roller bearing wheels designed to suit. The wheels are built into a 3D printed carriage, which is also fitted with a spherical clamping camera mount. It’s all wrapped up with some socket head cap screws and 3D printed brackets to tie it all together.

Dimensional accuracy is key to the smooth operation of a slider, so you’ll want to have your printer set up well if you’re going to attempt this one. [Nikodem] demonstrates the slider is capable of taking the weight of an mid-range SLR with a tastefully sized lens, but if you’re going for something telephoto, you might want to go for something bigger. You could also consider a motorized rig instead. Video after the break.

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Pushing 3D Printed Wheels And Transmissions To The Limit

May 8, 2019 by Brian Benchoff 19 Comments

What do you do if you want a robot with great mobility? Walking is hard, and wheels are good enough, especially if you use the ‘wheels within wheels’ Mecanum setup. But you need torque, too. That’s what makes this entry into the Hackaday Prize so fantastic. It’s a Mecanum wheel of sorts, with an integrated gear set that produces a phenomenal amount of torque using a small, cheap stepper motor.

The wheel itself if 3D printed and fully parametric, using nylon weed wacker filament for the treads. This allows the wheel to scoot back and forth like a Mecanum wheel, or at the very least like one of those hyper mobile wheeled robots you see from time to time. It goes backwards, forwards, and side to side, and also has a zero turn radius.

A 3D printed Mecanum wheel is great, but how on earth do you drive it? That problem is solved with this hybrid planetary/strain-wave 3D-printed gear set. [Daren] has created a very compact ‘single’ stage gear set that fits right on top of a stepper motor. It’s thin, flat, and has a gear reduction of about 66:1. That’s a lot of torque in a very small package. Both of these projects are combined, and together they represent a freaky wheel with a lot of torque.

Even though [Daren] doesn’t have a robot in mind for this build, these are most certainly the building blocks of a fantastic robot, and a great entry in the Hackaday Prize.

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Fun With Negative Resistance: Jellybean Transistors

May 8, 2019 by Ted Yapo 10 Comments

The concept of negative resistance has always fascinated me. Of course, a true negative resistance is not possible, and what is meant is a negative differential resistance (NDR). But of course knowing the correct term doesn’t do anything to demystify the topic. Negative resistance sounds like an unusual effect, but it turns out to be relatively common, showing up in places like neon lamps and a number of semiconductor structures. Now’s as good a time as any to dig in and learn more about this common principle.

NDR means a portion of a device’s I/V curve where the current falls with increasing applied voltage. The best-known semiconductor device exhibiting negative resistance is the tunnel diode, also known as the Esaki diode after one of the Nobel-Prize-winning discoverers of the quantum tunneling effect responsible for its operation. These diodes can perform at tremendous speeds; the fastest oscilloscope designs relied on them for many years. As the transistor and other technologies improved, however, these diodes were sidelined for many applications, and new-production models aren’t widely available — a sad state for would-be NDR hackers. But, all hope is not lost.

Rummaging through some old notebooks, I rediscovered an NDR design I came up with in 2002 using two common NPN transistors and a handful of resistors; many readers will already have the components necessary to experiment with similar circuits. In this article, we’ll have a look at what you can do with junkbox-class parts, and in a future article we’ll explore the topic with some real tunnel diodes.

So, let’s see what you can do with a couple of jellybean transistors!

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A Datasheet Manifesto For The 21st Century

May 8, 2019 by Jenny List 25 Comments

Selecting electronic components can be a frustrating process, one of trawling through the websites of distributors such as DigiKey, Mouser, or RS, and then poring over manufacturer data sheets. These documents produced as detailed guides to the technical specifications of a device contain enough to give an engineer everything they need to incorporate it into their designs.

Unfortunately many datasheets fall short of the ideal, and have instead become marketing documents designed to “win the socket”. This is a problem that vexes Boldport’s [Saar Drimer], and he has written a personal manifesto outlining his vision to make the world of datasheets a better place.

It’s a common-sense designer’s wishlist, and it’s one we could completely get behind. Chief among his desires are web-readable datasheets as well as the ubiquitous PDFs, with full data in human and machine readable forms instead of tiny printed graphs and tables. He also makes a plea for better UX testing to combat the scourge of the inaccurate pad layout, to which we’d add providing footprints ready-made for all popular CAD packages. These and the rest of his manifesto would be a game-changer, and wouldn’t displace the existing paper or PDF sheet for those who still use them. Whether or not the manufacturers will take heed is anyone’s guess, but to have such an ideal laid out is a start.

If you’re not familiar with [Saar]’s work, you’re in for a treat. Boldport produce some of the most beautiful artistic PCBs, and we’ve featured them before more than once.

Thanks to our colleague [Ted Yapo] for the header image.