The people at Signal Snowboards are well known not only for producing quality snowboards, but doing one-off builds out of unusual and perhaps questionable materials just to see what’s possible. From pennies to glass, if it can go on their press (and sometimes even if it can’t) they’ll build a snowboard out of it. At some point, they were challenged to build different types of boards from paper products which resulted in a few interesting final products, but this pushed them to see what else they could build from paper and are now here with an acoustic guitar fashioned almost entirely from cardboard.
For this build, the luthiers are modeling the cardboard guitar on a 50s-era archtop jazz guitar called a Benedetto. The parts can’t all just be CNC machined out of stacks of glued-up cardboard, though. Not only because of the forces involved in their construction, but because the parts are crucial to a guitar’s sound. The top and back are pressed using custom molds to get exactly the right shape needed for a working soundboard, and the sides have another set of molds. The neck, which has the added duty of supporting the tension of the strings, gets special attention here as well. Each piece is filled with resin before being pressed in a manner surprisingly similar to producing snowboards. From there, the parts go to the luthier in Detroit.
At this point all of the parts are treated similarly to how a wood guitar might be built. The parts are trimmed down on a table saw, glued together, and then finished with a router before getting some other finishing treatments. From there the bridge, tuning pegs, pickups, and strings are added before finally getting finished up. The result is impressive, and without looking closely or being told it’s made from cardboard, it’s not obvious that it was the featured material here.
Some of the snowboards that Signal produced during their Every Third Thursday series had similar results as well, and we actually featured a few of their more tech-oriented builds around a decade ago like their LED snowboard and another one which changes music based on how the snowboard is being ridden.







