A hotend equipped with the bd_pressure sensor. The nozzle is facing upwards.

Direct Pressure Advance Measurement For Fast Calibration

March 24, 2026 by No comments

Some people love fiddling with their 3D printers, others love printing. Some fiddle so they can spend more time printing, which is probably where this latest project comes in: an automated pressure advance calibration tool by [markniu].

Most of us don’t take enough care with pressure advance (PA). But if you want absolutely perfect prints, its something you should be calibrating for every type filament in your collection. Some would argue, ideally every individual spool. While that sort of dialing in can be fun, it takes away from actually running off prints. Bambu printers automate PA by scanning the usual sort of calibration print, but that’s still a very indirect measurement. Why not, just advance the filament, and measure the pressure at the nozzle directly? That is what PA is meant to account for, after all: the pressure of the plastic in the hotend causing oozing and blobbing at corners.

Did we mention it connects via USB-C? That’s helpfully broken out well away from the heat with a ribbon cable.

[mark]’s solution comes very close to a direct measurement. It uses a strain gauge that sits directly on top of the heatbreak, with the sound logic that the strain there experienced will be directly proportional to the pressure inside, at least along the axis of flow. Instead of filling half the bed with lines, the calibration process instead is a ‘printer poop’ style extrusion that doesn’t take nearly as long, and seems to save plastic, too. Since this puts a strain gauge in your hotend, you also get the bonus of being able to use it for bed leveling if you should so desire.

[mark] is claiming sub-90 second calibration — as you can see in the demo video embedded below — versus over seven minutes for the indirect calibration print. The value is plugged directly into Klipper, assuming you configured everything correctly, which should be easy enough looking at the instructions on the GitHub. Continue reading “Direct Pressure Advance Measurement For Fast Calibration” →

Disposable Vape Becomes Breath-Activated Synth

March 24, 2026 by 2 Comments

Makers and hardware hackers have been collecting disposable vapes for some time now, usually to salvage their batteries or the unique displays many models now come with. But you can also repurpose them for other ends, such as playing music. [Becky Stern]’s vape synth is a perfect example of this.

The build started with an ElfBars BC5000 vape. [Becky] notes there may be similar models under different names out there that would work just as well. The vape is effectively gutted for parts, with the LiPo cell, USB charging board, and the low-pressure sensor the main things that remain. These parts are combined with a drop-in 555 synthesizer circuit complete with speaker, which has its pitch controlled by a series of six photoresistors. When the low pressure sensor is triggered by inhalation, the 555 circuit is triggered, and operates at a pitch depending on the resistance of the photoresistor stack.

The output of the vape synth is kind of shrill, and frankly a little bit annoying — which is somehow rather fitting for what it is. If you want to make a better-sounding synth at home, we’ve featured such projects, you’re just unlikely to fit them entirely within the housing of a disposable vape.

Continue reading “Disposable Vape Becomes Breath-Activated Synth” →

Venus Flytrap Takes Ride Through A Particle Accelerator

March 23, 2026 by 1 Comment

In the blue corner, we have the VENUS FLYTRAP! In the red corner, we have the underdog of the century, AN ENTIRE PARTICLE ACCELERATOR. Yes, you read that right. When you have a particle accelerator, it’s only second nature to throw anything you can into it. That’s why [Electron Impressions] put a poor fly-eating trap into their accelerator.

Chloride and potassium ions leaving cause osmotic pressure in neighboring cells

The match-up isn’t quite as arbitrary as it might seem at first. The flytrap’s main mechanism of trapping and digesting insects relies heavily on intracellular ion movement. Many cells along the inside of the trap have hair-activated calcium channels that respond to a fly landing on its surface. This ion movement then creates an action potential, which propagates along the entire surface, triggering closing. As the potential moves across different cells, other ions leave and create osmotic pressure. This pressure is what creates the mechanical movement.

Of course, this makes it no surprise when the plant finds itself under the ionizing radiation that every single head closes at once. While this is a cool demonstration, there is a slight side effect of killing every single cell by ripping apart the trap’s DNA.

Well, who would have guessed that the underdog accelerator would have won… Anyways, the DNA being ripped apart is far from ideal for repeatability. If you want to learn more about genetic features that SHOULD be repeated, then make sure to check out the development of open-source insulin!

Continue reading “Venus Flytrap Takes Ride Through A Particle Accelerator” →

Low Self-Discharge, High-Voltage Supercapacitors Using Porous Carbon

March 23, 2026 by 5 Comments

Supercapacitors rely mostly on double-layer capacitance to bridge the divide between chemical batteries and traditional capacitors, but they come with a number of weaknesses. Paramount among these are their relatively low voltage of around 2.7 V before their electrolyte begins to decompose, as well as their relatively high rates of self-discharge. Here a new design using lignin-derived porous carbon electrodes and a fluorinated diluent was demonstrated by [Shichao Zhang] et al., as published in Carbon Research, that seems to address these issues.

Most notable are the relatively high voltage of 4 V, an energy density of 77 Wh/kg and a self-discharge rate that’s much slower than that of conventional supercapacitors. In comparison with these supercapacitors, these demonstrated versions are also superior in terms of recharge cycles with 90% of capacity remaining after 10,000 cycles, which together with their much higher energy density should prove to be quite useful.

This feat is accomplished by using lignin as the base for the carbon electrodes to make a highly porous surface, along with the new electrolyte formulation consisting of alithium salt (LiBF4) dissolved in sulfolane with TTE as a non-solvating diluent. The idea of using lignin-derived carbon for such a purpose has previously been pitched by [Jia Liu] et al. in 2022 and [Zhihao Ding] in 2025, with this seemingly one of the first major applications we may be seeing.

Although the path towards commercialization from a lab-assembled prototype is a rough one, we may be seeing some of these improvements come to supercapacitors near you sooner rather than later.

PicoZ80 Is A Drop-in Replacement For Everyone’s Favorite Zilog CPU

March 23, 2026 by 13 Comments

The Z80 has been gone a couple of years now, but it’s very much not forgotten. Still, the day when new-old-stock and salvaged DIP-40 packaged Z80s will be hard to come by is slowly approaching, and [eaw] is going to be ready with the picoZ80 project.

You can probably guess where this is going: an RP2350B on a DIP-40 sized PCB can easily sit on the bus and emulate a Z80. It can do so with only one core, without breaking a sweat. That left [eaw] a second core to play with, allowing the picoZ80 to act as a heck of an accelerator, memory expander, USB host, disk emulator– you name it. He even tossed in an ESP32 co-processor to act as a WiFi, Bluetooth, and SD-card controller to use as a virtual, wirelessly accessible disk drive.

The onboard ram that comes with an RP2350B would be generous by 1980s standards, but [eaw] bumped that up with an 8 MB SPRAM chip–accessed in 64 pages of 64 kB each, naturally. If more RAM than a very pricey hard drive wasn’t luxury enough, there’s also 16 MB of flash memory available. That’s configured to store ROM images that are transferred to the RAM at boot– the virtual Z80 isn’t grabbing from the flash at runtime in [eaw]’s architecture, because apparently there are limits to how much he wants to boost his retro machines. Continue reading “PicoZ80 Is A Drop-in Replacement For Everyone’s Favorite Zilog CPU” →

Acoustic Drone Detection On The Cheap With ESP32

March 23, 2026 by 11 Comments

We don’t usually speculate on the true identity of the hackers behind these projects, but when [TN666]’s accoustic drone-detector crossed our desk with the name “Batear”, we couldn’t help but wonder– is that you, Bruce? On the other hand, with a BOM consisting entirely of one ESP32-S3 and an ICS-43434 I2S microphone, this isn’t exactly going to require the Wayne fortune to pull off. Indeed, [TN666] estimates a project cost of only 15 USD, which really democratizes drone detection.

It’s not a tuba–  Imperial Japanese aircraft detector being demonstrated in 1932. Image Public Domain via rarehistoricalphotos.com

The key is what you might call ‘retrovation’– innovation by looking backwards. Most drone detection schema are looking to the ways we search for larger aircraft, and use RADAR. Before RADAR there were acoustic detectors, like the famous Japanese “war tubas” that went viral many years ago. RADAR modules aren’t cheap, but MEMS microphones are– and drones, especially quad-copters, aren’t exactly quiet. [TN666] thus made the choice to use acoustic detection in order to democratize drone detection.

Of course that’s not much good if the ESP32 is phoning home to some Azure or AWS server to get the acoustic data processed by some giant machine learning model.  That would be the easy thing to do with an ESP32, but if you’re under drone attack or surveillance it’s not likely you want to rely on the cloud. There are always privacy concerns with using other people’s hardware, too. [TN666] again reached backwards to a more traditional algorithmic approach– specifically Goertzel filters to detect the acoustic frequencies used by drones. For analyzing specific frequency buckets, the Goertzel algorithm is as light as they come– which means everything can run local on the ESP32. They call that “edge computing” these days, but we just call it common sense.

The downside is that, since we’re just listening at specific frequencies, environmental noise can be an issue. Calibration for a given environment is suggested, as is a foam sock on the microphone to avoid false positives due to wind noise. It occurs to us the sort physical amplifier used in those ‘war tubas’ would both shelter the microphone from wind, as well as increase range and directionality.

[TN] does intend to explore machine learning models for this hardware as well; he seems to think that an ESP32-NN or small TensorFlow Lite model might outdo the Goertzel algorithm. He might be onto something, but we’re cheering for Goertzel on that one, simply on the basis that it’s a more elegant solution, one we’ve dived into before. It even works on the ATtiny85, which isn’t something you can say about even the lightest TensorFlow model.

Thanks to [TN] for the tip. Playboy billionaire or not, you can send your projects into the tips line to see them some bat-time on this bat-channel.

Build This Open-Source Graphics Calculator

March 23, 2026 by 12 Comments

Graphics calculators are one of those strange technological cul-de-sacs. They rely on outdated technology and should not be nearly as expensive as they are, but market effects somehow keep prices well over $100 to this day. Given that fact, you might like to check out an open-source solution instead.

NumOS comes to us from [El-EnderJ]. It’s a scientific and graphic calculator system built to run on the ESP32-S3 with an ILI9341 screen. It’s intended to rival calculators like the Casio fx-991EX ClassWiz and the TI-84 Plus CE in terms of functionality. To that end, it has a full computer algebra system and a custom math engine to do all the heavy lifting a graphic calculator is expected to do, like symbolic differentiation and integration. It also has a Natural V.P.A.M-like display—if you’re unfamiliar with Casio’s terminology, it basically means things like fractions and integrals are rendered as you’d write them on paper rather than in uglier simplified symbology.

If you’ve ever wanted a graphics calculator that you could really tinker with down to the nuts and bolts, this is probably a great place to start. With that said, don’t expect your local school or university to let you take this thing into an exam hall. They’re pretty strict on that kind of thing these days.

We’ve seen some neat hacks on graphics calculators before, like this TI-83 running CircuitPython. If you’re doing your own magic with these mathematical machines, don’t hesitate to notify the tips line.