Injection-Molded Glass Breakthrough Shatters Ceiling Of Work Methods

June 10, 2021 by Kristina Panos 36 Comments

Glass is one of humanity’s oldest materials, and it is still used widely for everything from drinking vessels and packaging to optics and communications. Unfortunately, the methods for working with glass are stuck in the past. Most methods require a lot of high heat in the range of 1500 °C to 2000 °C, and they’re all limited in the complexity of shapes that can be made.

As far as making shapes goes, glass can be blown and molten glass pressed into molds. Glass can also be ground, etched, or cast in a kiln. Glass would be fantastic for many applications if it weren’t for the whole limited geometry thing. Because of the limitations of forming glass, some optic lenses are made with polymers, even though glass has better optical characteristics.

Ideally, glass could be injection molded like plastic. The benefits of this would be twofold: more intricate shapes would be possible, and they would have a much faster manufacturing time. Well, the wait is over. Researchers at Germany’s University of Freiburg have figured out a way to apply injection molding to glass. And it’s not just any glass — they’ve made highly-quality, transparent fused quartz glass, and they did it at lower temperatures than traditional methods. The team used x-ray diffraction to verify that the glass is amorphous and free of crystals, and were able to confirm its optical transparency three ways — light microscopy, UV-visible, and infrared measurements. All it revealed was a tiny bit of dust, which is to be expected outside of a clean room.

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Custom Num Pad Does Double Duty As Macro Pad

June 8, 2021 by Kristina Panos 7 Comments

Why buy a num pad or a macropad when you can build something new and beautiful, open source that bad boy, and be a hero to the community? We think that should be all the justification you ever need to build instead of buy, even if you think your thing is Just Another Keypad [JAnK] as [Clewsy] claims.

At first glance, JAnK appears to be a standard number pad with four macro keys across the top. But when you roll your own ‘board, all the keys are programmable. [Clewsy] took advantage of this by adding a second layer that’s accessible with (what else?) the Num Lock key. This switches JAnK over to 21-key macro pad mode.

[Clewsy] rolled their own PCB for this and used the venerable ATMega32u4 because of its HID and USB host capabilities. Every key is backlit, and these LEDs are driven by an MP3202 LED driver and PWM from the AVR. [Clewsy] was able to build a prototype by sawing the num pad off of a stainless steel key switch plate from another build, but eventually ordered JAnK its own custom, laser-cut, stainless steel plate. The lovely enclosure is made of spotted gum wood and an acrylic base.

Putting it all together proved to be a bit problematic. [Clewsy] soldered up the minimum viable components for testing and discovered that the ATMega’s VCC and GND pins were both shorted. This killed the AVR programmer, but not the chip itself, and [Clewsy] happened to have a spare. To add insult to injury, the Num Lock light didn’t work, but [Clewsy] was able to simply reverse the LED instead of ordering a new pile of boards. Check out the detailed write-up with code and tons of pictures over on [Clewsy]’s personal site.

One of the awesome things about this build is that [Clewsy] was able to re-use the code from macr0, which began life as a proof of concept for scanning key matrices, and retired to become a music and media controller.

Teach Your Air Compressor To Blow Eggs

June 7, 2021 by Kristina Panos 16 Comments

As fun as it is to decorate Easter eggs, the road to a hollow hen’s egg is a gross and gooey avenue. Trust us, it sucks to blow out eggs, and it’s hard to get it right. Plus, you know, there’s that whole salmonella thing. [Phil] decided to speed things up this year by using an air compressor to do the dirty work.

Of course, one must approach this problem delicately because eggs are fragile. It would be nice to drill the egg instead of poking the end with a needle, but how are you gonna pull that off without breaking it? As it turns out, all you need is a bench vise, the right piece of PVC, a bit of rubber to keep the egg safe, and some hose clamps to keep the business part together.

[Phil] built a two-stage contraption that serves both purposes — the bottom cup safely cradles the egg for drilling, and the identical top cup connects to the air compressor, which blows the goo out of the bottom hole. [Phil] might have used negative pressure instead, but doesn’t have a vacuum pump or hose. Be sure to check out the brief demo video below.

Don’t want to mess around with real eggs? There are tons of ways to beautify fake eggs, but few of them are as cool as lasers.

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Portable, Digital Scoreboard Goes Anywhere

June 7, 2021 by Kristina Panos 22 Comments

It’s that time of year in both hemispheres — time to get outside and play before it gets unbearably hot (or cold). No matter what your game, don’t keep score in your head or with piles of rocks — make yourself a portable, fold-able scoreboard like [LordGuilly] did and be on the bleeding edge of display technology. It’s really more roll-able than fold-able, which is awesome because you get to unfurl it like a boss.

All you need is a place to hang it up and you’re good to go. This thing runs on a beefy 10,000 mAH USB power bank, and [LordGuilly] says that it’s easy to read even on really sunny days. As you may have guessed, those are WS2812 strips and they are set into rectangular PVC bars. The bars are set equidistant from each other in a frame made from modified version of cable tracks — plastic chain links for cable management.

Good looks aside, we especially like that there are two controller options here. If you want to assign a dedicated scorekeeper, there’s a handled version that uses an STM32 blue pill and is wired to the display. But if you’re short on people, use the ESP8266 version and update the score with the accompanying app. Check out the demo after the break so you can see it in action.

We’ve seen a few scoreboards over the years, including this beauty that’s meant for indoor games.

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Huge Hand-Wired Ortho Is A Beautiful Battleship Keyboard

June 5, 2021 by Kristina Panos 11 Comments

There are all sorts of reasons to build your own keyboard, and we would argue that the more custom the layout, the easier it is to justify the time and expense. At least, that’s what we’re going with for this post about [GoldenSights]’ big, beautiful custom ortholinear called Nearer, as in nearer to perfect. Just look at this battleship!

[GoldenSights] has long wanted a mechanical keeb, but has never been into any of the commercial offerings. That goes double since none of them seem to have a vertical Home/End cluster, which [GoldenSights] has become quite attached to thanks to a space-saving Logitech rectangle keeb. But if you’re going to make your own keyboard, you should go all out, right? Right. So [GoldenSights] started by adding another 12 F keys and making it ortholinear. Then things got personal with an extra Backspace where Num Lock usually lives, and dedicated keys for switching between English, Korean, and Chinese.

[GoldenSights] wanted USB-C and so they used an Elite-C microcontroller, but there’s one big problem — it only has 24 pins, and according to the matrix math, the board needs 27 total. Rather than using an I/O expansion chip or a second microcontroller, they wired it up as duplex matrix. This is an alternative way of wiring up a matrix so that it’s closer to being square by doubling up the rows and halving the number of columns.

We don’t think [GoldenSights] gives themselves enough credit here. They say that they lean toward calling it assembly rather than a build, but we disagree with that assessment. [GoldenSights] broke in this giant keeb with giant write-up of the build, so go see for yourself. There’s a ton of build pictures and a fair amount of hot glue, so be warned.

Let’s talk about those keycaps for a second. The space bar was supposed to be black PBT like the others, but the keycap manufacturer didn’t have a 6u space bar in black and sent a gray one instead. Honestly, we like the way it looks. And we love that [GoldenSights] painstakingly laid out the keys on foam board before committing to a laser-cut metal switch plate.

Want a space-saving ortholinear that doesn’t feel too cramped? Check out this wafer-thin keyboard that’s designed to squat over your inferior laptop keys.

Via KBD and r/mk

Lamp Sheds Light On Air Quality

June 3, 2021 by Kristina Panos 4 Comments

It can be difficult to appreciate when the air quality is decent and when it’s poor, unless conditions are so bad that you can literally see the smog hanging in the air. Rather than try to digest a bunch of air quality numbers, [guillaume_slizewicz] built Canari — a lovely lamp that sheds light on the air pollution problem by taking local air quality data and turning it into light patterns.

Canari is of course named after the brave birds that once alerted miners to dangerous air conditions before they were forced to switch to carbon monoxide sensors. This bird has a Raspberry Pi Zero W that gets air quality data from a public API and controls the lights with a PWM bonnet based on the concentration of particulates in the air. The more particulates, the dimmer the LEDs are, and the faster they fade in and out.

The main piece of data that Canari grabs is the amount of particulate matter, and the display can switch between representing the level of PM2.5 (particulate matter with diameter less than 2.5 micrometers) in the air and PM10. Check out the demo and setup video after the break.

More of a numbers person? All you really need is a microcontroller, an air quality sensor, and a display.

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Retro Useless Clock Eventually Shows You The Time

June 3, 2021 by Kristina Panos 8 Comments

It’s true; hackers like clocks. And hackers like useless machines. But would they like an intersection of the two? We’re thinking yes, probably, though we would argue that this QR clock was at no point fully useless. Yes, a QR clock as in, whip out your phone and, ignoring the conveniently-available phone time, open the bar code reader so you can check the time on this thing. So, it’s semi-useless. But at least it doesn’t detect cameras and then hide the QR code. That would be evil.

This project started life as a display piece for the hex wall down at [megardi]’s hackerspace, but, state of the world being what it is, [megardi] hasn’t made it down there yet. And meanwhile this little guy was looking cuter and cuter, so [megardi] decided to make him more useful and freestanding. The ESP32 inside gets the official time from NIST and displays it on the 1.5″ OLED screen. It also has a single alarm now, along with some other non-QR code clock faces that display the time in various ways.

We really like the look of this clock. Honestly, with those uniform tics around the edge, it sort of reminds us of the doomsday clock — you know, the ‘minutes to midnight’ quarter clock face that shows the current perceived threat level of how close we are to destroying the world with the technologies we’ve created. That clock is kind of cute, too, which is a little bit weird considering what it represents.

Speaking of our delicate planet, here’s a gorgeous little Earth clock that casts a shadow on whatever slice of the planet is currently shrouded in darkness.