Hackaday Podcast 172: Frickin’ Laser Beams, Squishy Stomp Switches, And A Tiny But Powerful DIY Loom

Join Hackaday Editor-in-Chief Elliot Williams and Assignments Editor Kristina Panos for a free-as-in-beer showcase of the week’s most gnarly but palatable hacks. But first, a reminder! Round 2 of the 2022 Hackaday Prize comes to an end in the early hours of Sunday, June 12th, so there’s still enough time to put a project together and get it entered.

This week, we discuss the utility of those squishy foam balls in projects and issue the PSA that it is in fact pool noodle season, so go get ’em. We drool over if-you-have-to-ask-you-can’t-afford-it 3D printers with staircases and such, and wonder why breadboard game controls didn’t already exist. Later on we laugh about lasers, shake the bottle of LTSpice tips from [fesz], and ponder under-door attacks. Finally, we’re back to frickin’ laser beams again, and we discover that there’s a fruity demoscene in Kristina’s backyard.

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Throw Out That Box? No, Build A Shelving Unit

Are you one of those people who hoards cardboard for someday, and then periodically breaks it all down and puts it out for recycling because you haven’t done anything with it yet? Well, load up a new blade in the utility knife and fire up that hot glue gun, because the [Cardboard Ninja]’s gonna show you how to make a shelving unit from the biggest box in your collection.

[Cardboard Ninja] goes about the build quite smartly, cutting the legs from the four long bends already in the cardboard. This is repeated in the shelves, which are made from the box’s sides — [Cardboard Ninja] takes advantage of the bends when it comes to cutting out the shelves and creates the other three with the edge of a metal ruler. The rest of the cardboard is devoted to supports for shelves and legs.

While you could use this unit to hold all the other, smaller boxen you have lying around, that would be a gross under-utilization. You see, the way this is put together, it can hold upwards of 133 lbs (60 kg) total, provided the rules of weight distribution are followed, and the heaviest things are on the bottom shelf.

That does seem like a lot of weight, but given that this was constructed by someone who has a holster for their utility knife and calls themselves [Cardboard Ninja], I think we can trust their stress tests and just go with it. Given that, it’s always a good idea to anchor shelving units to the wall.

You know, this would make a pretty good entry into the second Challenge of this year’s Hackaday Prize. Remember: this is the final weekend to enter, and the window closes at 7AM Pacific on Sunday, so get hackin’!

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The Case For Designer Landline Phones

Long before the idea of hot dog-shaped iPhone cases, Otter Boxen, or even those swappable Nokia face plates, people were just as likely to express themselves with their landline phones. Growing up at my house in the 80s, the Slimline on the kitchen wall was hidden inside a magneto wall set from the early 1900s, the front of which swung out to reveal the modern equipment behind it. Back in my bedroom, I had the coolest phone ever, a see-through Unisonic with candy-colored guts. Down in the basement was my favorite extension, tactility-wise: a candy apple-red wall unit with dimly-lit circular push buttons that were springy and spongy and oh-so fun to dial.

Popular culture shows us that people were dreaming of cool telephone enclosures before they were even a thing. Obviously, TV secret agent Maxwell Smart’s shoe phone wasn’t plausible for the technology of that era, but it also wasn’t really feasible for aesthetic reasons. For decades, phone subscribers had to use whatever equipment Ma Bell had to offer, and you couldn’t just buy the things outright at the mall — you had to lease the hardware from her, and pay for the service.

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2022 Hackaday Prize: Reuse, Recycle, And Revamp All The Things

Where has the year gone? It’s already summer in the Northern Hemisphere, and the second Challenge of the 2022 Hackaday Prize ends this weekend, along with your chance at one of ten $500 prizes. If you thrive on last-minute challenges, consider the eleventh hour upon you. But don’t panic; there’s still a decent amount of time left to start a new project over on Hackaday.io and get it entered into the contest.

The second Challenge focuses on creating new ways of recycling materials. What does this look like? That’s a pretty broad topic, but it could be anything from a better method of chip harvesting to an inexpensive and/or low-energy process for shredding used plastic and forming it into millable blocks.

Don’t just think big on a commercial scale — imagine what people can do at home with the stuff in their recycle bin or their neighbor’s trash. If everyone had access to one of [Jerzeek]’s plastic scanners for identifying the type of plastic that mystery bucket or old watering can was made of, just think what could be done. As long as your project focuses on reusing, recycling, or revamping, we want to see it!

So far, we’ve seen a bunch of excellent projects, many of which are focused on recycling plastic. There’s the Pullstruder, which creates PET filament from plastic bottles, and a method for vacuum-forming HDPE plastic directly from milk jugs. There has to be more than one way to upcycle acrylic scraps into new sheets and jewelry, but the best one definitely involves a panini press and a car jack.

Recycling plastic is totally fantastic, but it’s not the only material available at the dump. You’ll probably have no trouble finding tires from which to make footstools and tables, and if you’re lucky, there’ll be an old phone that could be turned into an IoT assistant. If you want to take the circularity thing literally, dig up a printer and and old CD player and turn them into a mini pottery machine that uses cornstarch.

So basically, we have a bunch of awesome entries right now, but we don’t have yours! Remember: it doesn’t have to be a new project, just a new project page. Did you revolutionize recycling during lockdown? Make a new project and tell us about it! Just don’t forget to actually enter the thing by using the drop-down on the left before 7AM PDT on Sunday, June 12th. Need a time converting countdown thingy? We’ve got you.

After the recycle bin is empty, we’ll be moving on immediately to the Hack It Back challenge. This time, we’ll be asking you to teach old tech new tricks, or to bring a piece of gear back from the dead. Turn a blender into a Dremel-like tool, or give an old ‘scope a screen upgrade. You know what to do!

Wooden Keycaps Minus The CNC

What’s the most important part of the keycap? The average user-who-cares might tell you it’s the look and feel, but a keyboard builder would probably say the mounting style. That’s where the rubber meets the road, after all. For anyone trying to make their own keycaps, ‘the mount itself’ is definitely the correct answer. Try printing your own keycaps, and you’ll learn a lot about tolerances when it comes to getting the mount right.

Conversely, you could use a subtractive process like a wood mill to make keycaps. Sounds easy enough, right? But what about all of us who don’t have access to one? [cbosdonnat], who has no CNC, has blazed a cellulose trail, combining hand-tooled wooden keycaps with 3D-printed mounts to create fully-customized keycaps. It’s a great project with concise how-to, especially when it comes to building the jigs needed to keep the keycaps consistently sized and shaped.

It makes a whole lot of sense to start by hollowing out the bottom instead of shaping the business side first or even cutting out the key shape, since the mount is mechanically vital. Why waste time on the look and feel if the foundation isn’t there yet?

Hardwood is a must for DIY keycaps, because the walls need to be thin enough to both fit over the switch and within the matrix, and be sturdy enough not to break with use. We love the look of the varnish-transferred laser-printed logo, and only wish there was a video so we could hear the clacking.

There are all kinds of ways to put legends on DIY keycaps, like waterslide decals for instance.

Surprisingly Stomp-able Soft Switches

Competition sure brings out the brute in people, doesn’t it? So what do you do when you need a bunch of switches you can let people fist-pound or stomp on repeatedly without them taking damage? You could look to the guitar pedal industry and their tough latching switches, or you could simply build your own smash-resistant buttons as [wannabemadsci] has done.

The main thing about these switches is that they aren’t easily destroyed by shoes or angry fists. That’s because the shiny red push-me part of the button is made by cutting a foam ball in half.

Not easily crush-able Styrofoam, mind you — squishy, coated foam like an indoor football. This is mounted to the top of a sandwich made of hardboard and a couple pieces of easily-compressible foam from craft paintbrushes.

A brass washer is mounted to the middle of both pieces of hardboard, and these have wires soldered to them to read button presses. Then it’s just a matter of hooking it to a microcontroller like any other momentary.

There are all kinds of things you could cut in half for the top, like maybe tennis balls. Or, do what [Sprite_TM] did and use inverted plastic bowls.

Soap Mouse Is A Slippery Interface For Mid-Air Input

We all have those gnarly hacks that we still think about years after we first saw them. For serial tipster [Inne], one of those is [Patrick Baudisch]’s soap mouse, which is a DIY device for mousing in mid-air that uses components from off the shelf and around the house.

How does it work? The guts are encased in plastic shaped like a flattened pill, which slips into a fuzzy sock. By squeezing it a bit, the plastic pill rotates, spinning the outward-facing sensor round and round. Although we briefly reported on the soap mouse way back in 2006, we think it deserves to be in the spotlight today, especially since there’s a complete PDF guide to building one that’s optimized for gaming. If you want a regular pointing device instead, the conversion is described within.

[Patrick] uses a CompUSA (RIP) mouse in the guide, but any sufficiently slim and also short mouse should work as long as it has a decently long focal range, which is necessary for the sensor to see the hull. Plenty of travel mice out there should fit the bill.

The hull itself is made from two small (empty) bottles of hand sanitizer, chosen for their size, shape, and clarity of plastic. The outermost housing is a baby sock with a snap sewn on. [Patrick] says moving the sock against the plastic is difficult, and has tried various methods for lubrication, such as a bit of mineral oil inside some plastic bags.

Be sure to check out the video after the break, which does a great job of explaining everything from the various types of interaction to construction in 5½ minutes.

Since 2006, [Patrick] has held workshops where people have built their own soap mice. Have you built one? Let us know in the comments. And don’t forget about the Digi-Key-sponsored Odd Inputs and Peculiar Peripherals contest, which runs through July 4th. Declare your independence from regular keyboards and mice and win big!

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