These DIY Super Headphones Take Sound Seriously

October 1, 2023 by Donald Papp 24 Comments

[Pete Lewis] from SparkFun takes audio and comfort seriously, and recently shared details on making a customized set of Super Headphones, granting quality sound and stereo ambient passthrough, while providing hearing protection at the same time by isolating the wearer from the environment.

Such products can be purchased off the shelf (usually called some variant of “electronic hearing protection”), but every hacker knows nothing beats some DIY to get exactly the features one wants. After all, off-the-shelf solutions are focused on hearing protection, not sound quality. [Pete] also wanted features like the ability to freely adjust how much ambient sound was mixed in, as well as the ability to integrate a line-level audio source or Bluetooth input.

Early prototype of Super Headphones (click to enlarge)

On the surface the required components are straightforward, but as usual, the devil is in the details. Microphone selection, for example, required a lot of testing. A good microphone needed to be able to deal with extremely loud ambient sounds without distortion, yet still be sensitive enough to be useful. [Pete] found a good solution, but also muses that two sets of microphones (one for loud environments, and one for quieter) might be worth a try.

After several prototypes, the result is headphones that allow safe and loud band practice in a basement as easily as they provide high-quality music and situational awareness while mowing the lawn. Even so, [Pete]’s not done yet. He’s working on improving comfort by using photogrammetry to help design and 3D print custom-fitted components.

Micro Robot Disregards Gears, Embraces Explosions

September 30, 2023 by Donald Papp 18 Comments

Researchers at Cornell University have developed a tiny, proof of concept robot that moves its four limbs by rapidly igniting a combination of methane and oxygen inside flexible joints.

The device can’t do much more than blow each limb outward with a varying amount of force, but that’s enough to be able to steer and move the little unit. It has enough power to make some very impressive jumps. The ability to navigate even with such limited actuators is reminiscent of hopped-up bristebots.

Electronic control of combustions in the joints allows for up to 100 explosions per second, which is enough force to do useful work. The prototype is only 29 millimeters long and weighs only 1.6 grams, but it can jump up to 56 centimeters and move at almost 17 centimeters per second.

The prototype is tethered, so those numbers don’t include having to carry its own power or fuel supply, but as a proof of concept it’s pretty interesting. Reportedly a downside is that the process is rather noisy, which we suppose isn’t surprising.

Want to see it in action? Watch the video (embedded below) to get an idea of what it’s capable of. More details are available from the research paper, as well.

Continue reading “Micro Robot Disregards Gears, Embraces Explosions” →

Decker Is The Cozy Retro Creative Engine You Didn’t Know You Needed

September 22, 2023 by Donald Papp 9 Comments

[John Earnest]’s passion project Decker is creative software with a classic MacOS look (it’s not limited to running on Macs, however) for easily making and sharing interactive documents with sound, images, hypertext, scripted behavior, and more to allow making just about anything in a WYSIWYG manner.

Decker creates decks, which can be thought of as a stack of digital cards that link to one another. Each card in a deck can contain cozy 1-bit art, sound, interactive elements, scripted behavior, and a surprisingly large amount of other features.

Curious? Check out the Decker guided tour to get a peek at just what Decker is capable of. Then download it and prototype an idea, create a presentation, make a game, or just doodle some 1-bit art with nice tools. Continue reading “Decker Is The Cozy Retro Creative Engine You Didn’t Know You Needed” →

Multispectral Imaging Shows Erased Evidence Of Ancient Star Catalogue

September 18, 2023 by Donald Papp 43 Comments

Ancient Greek astronomer Hipparchus worked to accurately catalog and record the coordinates of celestial objects. But while Hipparchus’ Star Catalogue is known to have existed, the document itself is lost to history. Even so, new evidence has come to light thanks to patient work and multispectral imaging.

Hipparchus’ Star Catalogue is the earliest known attempt to record the positions of celestial bodies (predating Claudius Ptolemy’s work in the second century, which scholars believe was probably substantially based on Hipparchus) but direct evidence of the document is slim. Continue reading “Multispectral Imaging Shows Erased Evidence Of Ancient Star Catalogue” →

Bare Bones Vacuum Forming, Just Add Plastic Plates

September 14, 2023 by Donald Papp 16 Comments

Vacuum forming is a handy thing to be able to do, and [3DSage] demonstrates how to do a bare-bones system that can form anything smaller than a dinner plate with little more than a 3D printed fitting to a vacuum cleaner, a heat gun, and a trip to the dollar store.

Plastic plates from the dollar store make excellent forming sheets, and in a variety of colors.

The 3D printed piece is a perforated table that connects to a vacuum cleaner hose, and [3DSage] mentions elsewhere that he tried a few different designs and this one worked the best. A cardboard box makes an expedient stand. The object being molded goes on the table, and when the vacuum is turned on, air gets sucked down into the holes.

As for the thermoforming itself, all that takes is some cheap plastic plates and a heat gun. Heat the plastic until it begins to droop, then slap it down onto the vacuum table and watch the magic happen. Using plastic plates like this is brilliant. Not only are they economical, but their rim serves as a built-in handle and helps support the sagging plastic.

Thermoforming plastic on a 3D-printed vacuum table and using 3D-printed molds definitely isn’t a system that will be cranking parts out all day long, but as long as one allows time for everything to cool off in between activations, it’ll get the job done. Nylon will hold up best but even PLA can be serviceable.

Watch it in action in the video embedded below. The video is actually about [3DSage] making adorable Game Boy themed s’mores, but here’s a link to the exact moment the vacuum forming part happens.

Continue reading “Bare Bones Vacuum Forming, Just Add Plastic Plates” →

Get A Fresh Build Plate At The Push Of A Button

September 6, 2023 by Donald Papp 22 Comments

For best results, a build sheet for a 3D printer’s print bed should be handled and stored by the edges only. To help make that easier, [Whity] created the Expandable Steel Sheet Holder system that can store sheets efficiently without touching their main surfaces, and has a clever mechanism for ejecting them at the push of a button.

Pushing the button (red, bottom left) pivots the section at the top right, ejecting the plate forward for easy retrieval.

The design is 3D printable and made to be screwed to the bottom of a shelf, which is great for space saving. It can also be extended to accommodate as many sheets as one wishes, and there’s a clever method for doing that.

Once the first unit is fastened to a shelf, adding additional units later is as simple as screwing them to the previous one with a few M3 bolts, thanks to captive nuts in the previously-mounted unit. It’s a thoughtful feature that makes it easy to expand after the fact. Since build sheets come in a variety of different textures and surfaces for different purposes, one’s collection does tends to grow.

Interested, but want it to fit some other manufacturer’s sheets? The design looks easy to modify, but before you do that, check out the many remixes and you’re likely to find what you’re looking for. After all, flexible magnetic build sheets are useful in both resin and filament-based 3D printing.

See Some Of The Stranger VR Ideas From SIGGRAPH

September 4, 2023 by Donald Papp 15 Comments

[Devin Coldewey] shared his experiences with some of the more unusual VR concepts on display at SIGGRAPH 2023. Some of these ideas are pretty interesting in their own right, and even if they aren’t going to actually become commercial products they give some insight into the kinds of problems that are being worked on. Read on to see if anything sparks ideas of your own.

In the area of haptics and physical feedback, Sony shared research prototypes that look like short batons in which are hidden movable weights. These weights can shift up or down on demand, altering their center of gravity. [Devin] states that these units had a mild effect on their own, but when combined with VR visuals the result was impressive. There’s a video demonstration of how they work. Continue reading “See Some Of The Stranger VR Ideas From SIGGRAPH” →