Helping The War Effort With 3D Printed Tourniquets

It’s a sad statement on the modern world that even civilians are at risk for severe traumatic injuries in the course of going about their lives. And if something unthinkable happens to you or someone you love, here’s hoping both that the injury can be treated, and that someone is nearby who both knows what to do and is properly equipped to do it.

That’s the thinking behind these 3D printed tourniquets, an unfortunate but necessary response to the ongoing war in Ukraine. To get tourniquets into the hands of those trained to use them, [3DPrintingforUkraine] is working on plans for a printable version of the C-A-T, or combat application tourniquet, a lightweight but strong tourniquet that can be rapidly applied, even by victims themselves. The commercial device consists of molded nylon buckles and hook-and-loop fastener bands, along with a very sturdy plastic handle that serves as a windlass that provides the necessary occlusive force when twisted. The 3D printed version’s parts aren’t as streamlined as the commercial unit’s, but they appear to be strong enough to withstand the considerable forces involved. From the look of their site, STL files and instructions for assembly will be available soon.

To be clear, tourniquets should only be applied by someone properly trained to do so. But having ample tourniquets available where traumatic injuries to the extremities are likely to occur can only improve the odds that one will be available when it’s needed. So hats off to [3DPrintingforUkraine] for making the effort to push this forward.

[Austin Everman] sent us this tip. Thanks!

Confessions Of A Crimpoholic

Hi, my name is Dan and I’m a crimpoholic.

Honestly, I didn’t know I was a serial abuser of crimping tools until this weekend. I’ve been working on a small solar power system, and on Saturday I found myself struggling to get the BMS installed on the battery. I bought a Bluetooth dongle to connect the BMS to a smartphone app for checking the individual cells of the battery. I assumed it would just plug right into the UART port on the BMS, but alas — different connectors. So off I went to my bench, looking for a sensible way to make the connection.

My first thought was to simply log the connector off the dongle and solder the leads to the traces on the PCB right below the UART port. But then I saw that the pins in the port looked like 0.1″ pitch, so I rummaged through my stash to see what I could find. To my surprise, I had not only a kit of 0.1″ female crimps and housings, but I also had the crimping tool for them! I had no memory of making the purchase, but I thanked my lucky stars that I did, and got on with the job.

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Hackaday Links: April 3, 2022

It’s that time of year again — the 2022 Hackaday Prize has officially launched, and we’re excited to see what it turns out. This year’s theme is “Sustainability, Resilience, and Circularity,” and just in time, too; if the last couple of years has taught us anything, it’s that we’ve got a lot of failure points built into the systems that run our world. As broken as things are, it’s tempting to just curl up in a ball and pretend everything’s fine, but that’s not how hackers respond to adversity. We need to control what we can control, and there’s plenty of work to be done. From sustainable energy ideas to ways to reduce the amount of stuff we throw away, from breathing new life into old equipment to building communities that can take care of themselves, there’s plenty of work to be done. So get over to the Hackaday Prize page, check out the launch summit video if you need some inspiration, and get hacking. And hurry up — things are only going to get better if people like us make it happen.

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Retrotechtacular: The Transatlantic Radiotelephone System Of The 1930s

With the web of undersea cables lacing the continents together now, it’s hard to imagine that it wasn’t until 1956 that the first transatlantic telephone cable was laid. Sure, there were telegraph cables under the Atlantic starting as early as the late 1800s, but getting your voice across the ocean on copper was a long time coming. So what was the discerning 1930s gentleman of business to do when only a voice call would do? He’d have used a radiotelephone, probably at an outrageous expense, which as this video on the receiving end of the New York to London radio connection shows, was probably entirely justified.

The video details the shortwave radiotelephone system that linked New York and London in the 1930s. It starts with a brief but thorough explanation of ionospheric refraction, and how that atmospheric phenomenon makes it possible to communicate over vast distances. It also offers a great explanation on the problems inherent with radio connections, like multipath interference and the dependency on the solar cycle for usable skip. To overcome these issues, the Cooling Radio Station was built, and its construction is the main thrust of the video.

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Tricking A Smart Meter Into Working On The Bench

When the widget you’re working on is powered by a battery or a USB charger, running it on the bench is probably pretty safe. But when the object of your reverse-engineering desire is a residential electrical meter, things can get a little dicey.

Not that this elevated danger level has kept [Hash] from exploring the mysteries presented by smart meters. Still, with a desire to make things a little safer, he came up with a neat trick for safely powering electrical meters on the bench. [Hash] found that the internal switch-mode power supply on the meter backplane was easy enough to back-feed with a 12-volt bench supply, rather than supplying the meter with the full 240-volt AC supply it normally gets when plugged into a meter base (these are meters for the North American market, where split-phase 240-volt is the norm for residential connections.) But that wasn’t enough for the meter — it powered up, but stayed in a reset state without fully booting. Something more was needed to bring the meter fully to life.

That something proved to be a small AC signal. Normally, a resistor network divides the 240-volt supply down to about 3 volts, which is used by the sensing circuit in the meter. [Hash] found that injecting a 60-Hz, 600-mV sine wave signal with about a 3-volt DC bias into the sensing circuit was enough to spoof the meter into thinking it’s plugged into the meter base. The video below has a walkthrough of the hack, and some nice shots of the insides of the meters he’s been working with.

[Hash] has been working with these meters for a while now, and some of the stuff he’s learned is pure gold. Be sure to check out his 2021 Remoticon talk on meter hacking for all the fascinating details.

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A New Wrinkle On Wooden Ribbon Microphones

Not too many people build their own microphones, and those who do usually build them out of materials like plastic and metal. [Frank Olson] not only loves to make microphones, but he’s also got a thing about making them from wood, with some pretty stunning results.

[Frank]’s latest build is a sorta-kinda replica of the RCA BK-5, a classic of mid-century design. Both the original and [Frank]’s homage are ribbon microphones, in which a thin strip of corrugated metal suspended between the poles of magnets acts as a transducer. But the similarities end there, as [Frank] uses stacked layers of walnut veneer as the frame of his ribbon motor. The wood pieces are cut with a vinyl cutter, stacked up, and glued into a monolithic structure using lots of cyanoacrylate glue. The video below makes it seem easy, but we can imagine getting everything stacked neatly and lined up correctly is a chore, especially when dealing with neodymium magnets. Cutting and corrugating the aluminum foil ribbon is no mean feat either, nor is properly tensioning it and making a solid electrical contact.

The ribbon motor is suspended in a case made of yet more wood, all of which contributes to a warm, rich sound. The voice-over for the whole video below was recorded on a pair of these mics, and we think it sounds just as good as [Frank]’s earlier wooden Model 44 build. He says he has more designs in the works, and we’re looking forward to hearing them, too. Continue reading “A New Wrinkle On Wooden Ribbon Microphones”

Wind-Up Tape Measure Transformed Into Portable Ham Antenna

If there’s one thing that amateur radio operators are good at, it’s turning just about anything into an antenna. And hams have a long history of portable operations, too, where they drag a (sometimes) minimalist setup of gear into the woods and set up shop to bag some contacts. Getting the two together, as with this field-portable antenna made from a tape measure, is a double win in any ham’s book.

For [Paul (OM0ET)], this build seems motivated mainly by the portability aspect, and less by the “will it antenna?” challenge. In keeping with that, he chose a 50-meter steel tape measure as the basis of the build. This isn’t one of those retractable tape measures, mind you — just a long strip of flexible metal on a wind-up spool in a plastic case. His idea was to use the tape as the radiator for an end-fed halfwave, or EFHW, antenna, a multiband design that’s a popular option for hams operating from the 80-m band down to the 10-m band. EFHW antennas require an impedance-matching transformer, a miniature version of which [Paul] built and tucked within the tape measure case, along with a BNC connector to connect to the radio and a flying lead to connect to the tape.

Since a half-wave antenna is half the length of the target wavelength, [Paul] cut off the last ten meters of the tape to save a little weight. He also scratched off the coating on the tape at about the 40-meter mark, to make good contact with the alligator clip on the flying lead. The first video below details the build, while the second video shows the antenna under test in the field, where it met all of the initial criteria of portability and ease of deployment.

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