We’ve all encountered the odd plastic part that is broken and unobtainable. Sure, 3D printers can print big replacement parts, but sometimes you just need to rebuild a very specific piece. [AkBkukU] shows off a technique for doing just that using a process you could almost call manual 3D printing. We’ve seen baking soda used to cure cyanoacrylate glue before, but this technique uses it to build layers of glue that are apparently quite solid.
There’s quite a bit of nuance in the video below, but the basic idea is to put a pile of soda on one side of a piece of tin foil and a glob of glue. You dip the part in glue and then into the soda. Each time you get a little thicker layer of glue.
Afterward, you’ll have to file and otherwise shape the new part, but the fact that it can survive being filed should tell you something. We were reminded of how some people use epoxy to form repair parts and then machine them to the exact shape needed. At the very end of the video he builds up layers on a part he can’t dip. Did it work? Watch it and see.
In addition to the manual 3D printing technique, he demonstrates using baking soda to cure repairs on a knurled knob from an old clock radio. That’s a bit more conventional, but if you haven’t seen it done before, it is nearly miraculous.
Glue is amazing. We’ve seen hot glue do injection molding. There are many more types out there, too.
Continue reading “Hacking Broken Plastic Parts Without A 3D Printer”
Simple clamps are great if you need to keep the pressure on two parallel surfaces, but if you have an irregular plane, or you need to cut through it, clamps are not the correct tool. The folks at [NYC CNC] feature a video with a clever hack borrowing from other disciplines. Painters tape is applied to the top of a level mounting surface in the machine and then burnished. The same is done to the bottom of the workpiece. Superglue is drizzled between the tape layers and pressed together so now the stock is held firmly below the toolhead.
Some parts are machined in the video, which can be seen below, and the adhesion holds without any trouble. One of the examples they cut would be difficult to hold without damage or stopping the machine. The accepted wisdom is that superglue holds well to a slightly porous surface like tape, but it doesn’t like do as well with smooth surfaces like metal. Removing residue-free tape at the end of a cut is also cleaner and faster than glue any day.
If you have yet to cut your teeth, you can watch our very own Elliot Williams getting introduced to CNC machines or a portable machine even a child can use.
Continue reading “Super-Blue CNC Part Fixturing”
When I first started getting into 3D printed projects that would require final assembly from multiple parts, I wanted to make sure I had an adhesive that would really hold up. I couldn’t imagine anything worse than spending 10’s of hours printing and assembling something, only to have it fall apart because my adhesive wasn’t up to the task. So I spent a lot of time trolling 3D printing message boards and communities trying to find the best way of gluing PLA. It should come as no surprise that, like everything else in the world, there are a ridiculous number of opinions on the subject.
If you’re printing with ABS, the general wisdom is that solvent welding with acetone is the best bet. You put some acetone on the printed parts, rub them together, and the plastic fuses together. This happens because the ABS melts slightly when exposed to the acetone, so they end up essentially melding into one piece. This sounded like exactly what I wanted, but unfortunately, acetone doesn’t have this same effect on PLA.
After some more research I found people suggesting Weld-On #16, an acrylic adhesive that will actually melt PLA. A little of this applied to the parts, they said, and you can solvent weld PLA just like acetone on ABS. Sure enough, the stuff works great and I’ve used it to put together nearly everything I’ve printed in PLA over the last few years. Only problem is, this stuff is a bit nasty, takes 24 hours to fully cure, and nobody has it locally.
So as an experiment I thought I’d take a look at a few adhesives sold at the local big box retailer and see if I couldn’t find something comparable. Do I need to keep ordering this nasty goop online every time, or can I pick something up off the shelf? More to the point, is solvent welding PLA really any better than just gluing it?
Continue reading “Locally Sourced: PLA Adhesive”
Hackers tend to stash away lots of stuff that seems useless, right up until it saves the day. This includes not just junk in our parts bin but brains full of tips and tricks for the shop. With that in mind, you might want to file away a few of the tips in [AvE]’s video of how he made bulletproof glass for a rainy day.
By his own admission, [AvE]’s video is a little disjointed, and the topic of the bulletproof glass is only covered at the beginning and again briefly at the end. Most of the video concerns the machining of a stout stand for the glass for testing on the range. There’s plenty to learn from the machining, though, and [AvE] is always good for a laugh, so the video is worth a watch. The bulletproof glass itself is part of a long-term project that [AvE] is releasing first to his Patreon patrons – a ridiculously over-built flashlight dubbed “The Midnight Sun”. His first two tries at laminating the Lexan discs were less that optimal, as both brands of cyanoacrylate glue clouded the polycarbonate. Stay tuned to the end of the video for the secret of welding Lexan together into an optically clear sandwich.
As for testing under fire, [AvE] sent the rig off to buddy [TAOFLEDERMAUS] for the hot lead treatment. The video after the break shows that the glass is indeed bulletproof, as long as the bullet in question is a .22LR. Not so much for the 9mm, though – that was a clear punch-through. Still, pretty impressive performance for homebrew.
If you want something that can stop an arrow, there’s a lot of materials science to be learned from the ancient Greeks.
Continue reading “Homemade Bulletproof Glass, Built And Tested”