Author: Dan Maloney

3287 Articles

Underwater Robotics Hack Chat

February 3, 2025 by 2 Comments

Join us on Wednesday, February 5 at noon Pacific for the Underwater Robotics Hack Chat with Tony White!

Almost anywhere you look, there’s a good chance you can see a robot at work. Whether they’re sweeping your floors, delivering a snack, building a car, or even driving one, robots are everywhere on this planet. And since over 70% of this planet is covered in water, it makes sense that robots should be there, too. Getting a robot to work underwater at all is one thing, but getting it to work underwater reliably can be quite a challenge. Water always finds a way to ruin your day, after all, and this reality only worsens when you add a little salt into the mix.

join-hack-chatTony White knows the marine engineering field well, having worked in the space for over a decade. He’s currently an applications engineer at Blue Robotics, where he’s worked on everything from full-size autonomous surface vessels to underwater swarm robots. He’s stopping by the Hack Chat to talk about the harsh engineering realities of underwater automation, so if you’ve ever wanted to take the plunge, you’ll want to come to this Hack Chat for sure.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 5 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

 

Hackaday Links Column Banner

Hackaday Links: February 2, 2025

February 2, 2025 by 8 Comments

All things considered, it was a very bad week for aviation here in the United States. Three separate crashes, two of which involved US military aircraft, have left over 70 people dead. We’ll spare you the details since there are plenty of other places to get news like that, but we did want to touch on one bright spot in this week’s aviation news: the first successful supersonic flight by a US-made civilian aircraft. There are a lot of caveats to that claim, but it’s clear that Boom Supersonic is on a path to commercializing supersonic air transportation for the first time since the Concorde was retired. Their XB-1 “Baby Boom” test aircraft managed three separate supersonic runs during the January 28 test flight over the Mojave test range. As usual, Scott Manley has excellent coverage of the test flight, including a look at how Boom used a Starlink terminal and an iPhone to stream cockpit video.

Continue reading “Hackaday Links: February 2, 2025” →

Custom Smartwatch Makes Diabetes Monitoring Easier For Kids

February 2, 2025 by 21 Comments

Living with Type 1 diabetes is a numbers game. There’s not a moment in the day free from the burden of tracking your blood glucose concentration, making “What’s your number?” a constant question. Technology can make that question easier to ask and answer, but for T1D patients, especially the kids who the disease so often impacts, all that tech can be a distraction.

To solve that problem for his son, [Andrew Childs] built this custom T1D smartwatch. An Apple Watch, which integrates easily into the Dexcom CGM ecosystem, seems an obvious solution, but as [Andrew] points out, strapping something like that on a nine-year-old boy’s wrist is a recipe for disaster. After toying with some prototypes and working out the considerable difficulties of getting a stable BLE connection — the device needs to connect to his son’s iPhone to get CGM data — [Andrew] started work on the physical design.

The watch uses an ESP32-S3 on a custom PCB, as well as a 1.69″ TFT IPS display and a LiPo battery. The board also has an accelerometer for activity monitoring and a vibrator for haptic feedback. Getting all that into a case was no mean feat, especially since some degree of water resistance and shockproofing would be needed for the watch to survive. [Andrew] had a case made by a local 3D printing company, and he managed to source custom-cut and silkscreened glass for the face. The result is remarkably professional-looking, especially for a software developer who hadn’t really stretched his maker wings much before tackling this project.

[Andrew] doesn’t appear to have made build files available yet, although he does say he intends to open-source the project at some point. We look forward to that as it’ll be a big help to anyone trying to hack diabetes care. Until then, if you need a primer on continuous glucose monitoring, we’re happy to oblige.

Hackaday Podcast Episode 306: Bambu Hacks, AI Strikes Back, John Deere Gets Sued, And All About Capacitors

January 31, 2025 by No comments

It was Dan and Elliot behind the microphones today for a transatlantic look at the week in hacks. There was a bucket of news about AI, kicked off by Deepseek suddenly coming into the zeitgeist and scaring the pants off investors for… reasons? No matter, we’re more interested in the tech anyway, such as a deep dive into deep space communications from a backyard antenna farm that’s carefully calibrated to give the HOA fits. We got down and dirty with capacitors, twice even, and looked at a clever way to stuff two websites into one QR code. It’s all Taylor, all the time on every channel of the FM band, which we don’t recommend you do (for multiple reasons) but it’s nice to know you can. Plus, great kinetic art project, but that tooling deserves a chef’s kiss. Finally, we wrap up with our Can’t Miss articles where Jenny roots for the right to repair, and Al gives us the finger(1).

Where to Follow Hackaday Podcast

Places to follow Hackaday podcasts:

Download the zero-calorie MP3.

Continue reading “Hackaday Podcast Episode 306: Bambu Hacks, AI Strikes Back, John Deere Gets Sued, And All About Capacitors” →

Retrotechtacular: The Tyranny Of Large Numbers

January 30, 2025 by 3 Comments

Although much diminished now, the public switched telephone network was one of the largest machines ever constructed. To make good on its promise of instant communication across town or around the world, the network had to reach into every home and business, snake along poles to thousands of central offices, and hum through the ether on microwave links. In its heyday it was almost unfathomably complex, with calls potentially passing through thousands of electronic components, any of which failing could present anything from a minor annoyance to a matter of life or death.

The brief but very interesting film below deals with “The Tyranny of Large Numbers.” Produced sometime in the 1960s by Western Electric, the manufacturing arm of the Bell System, it takes a detailed look at the problems caused by scaling up systems. As an example, it focuses on the humble carbon film resistor, a component used by the millions in various pieces of telco gear. Getting the manufacturing of these simple but critical components right apparently took a lot of effort. Initially made by hand, a tedious and error-prone process briefly covered in the film, Western Electric looked for ways to scale up production significantly while simultaneously increasing quality.

While the equipment used by the Western engineers to automate the production of resistors, especially the Librascope LGP-30 computer that’s running the show, may look quaint, there’s a lot about the process that’s still used to this day. Vibratory bowl feeders for the ceramic cores, carbon deposition by hot methane, and an early version of a SCARA arm to sputter gold terminals on the core could all be used to produce precision resistors today. Even cutting the helical groove to trim the resistance is similar, although today it’s done with a laser instead of a grinding wheel. There are differences, of course; we doubt current resistor manufacturers look for leaks in the outer coating by submerging them in water and watching for bubbles, but that’s how they did it in the 60s.

The productivity results were impressive. Just replacing the silver paint used for terminal cups with sputtered gold terminals cut 16 hours of curing time out of the process. The overall throughput increased to 1,200 pieces per hour, an impressive number for such high-reliability precision components, some of which we’d wager were still in service well into the early 2000s. Most of them are likely long gone, but the shadows cast by these automated manufacturing processes stretch into our time, and probably far beyond.

Continue reading “Retrotechtacular: The Tyranny Of Large Numbers” →

Cool Kinetic Sculpture Has Tooling Secrets To Share

January 29, 2025 by 8 Comments

Occasionally, we get a tip for a project that is so compelling that we just have to write it up despite lacking details on how and why it was built. Alternatively, there are other projects where the finished product is cool, but the tooling or methods used to get there are the real treat. “Homeokinesis,” a kinetic art installation by [Ricardo Weissenberg], ticks off both those boxes in a big way.

First, the project itself. Judging by the brief video clip in the reddit post below, Homeokinesis is a wall-mounted array of electromagnetically actuated cards. The cards are hinged so that solenoids behind them flip the card out a bit, making interesting patterns of shadow and light, along with a subtle and pleasing clicking sound. The mechanism appears to be largely custom-made, with ample use of 3D printed parts to make the frame and the armatures for each unit of the panel.

Now for the fun part. Rather than relying on commercial solenoids, [Ricardo] decided to roll his own, and built a really cool CNC machine to do it. The machine has a spindle that can hold at least eleven coil forms, which appear to be 3D printed. Blank coil forms have a pair of DuPont-style terminal pins pressed into them before mounting on the spindle, a job facilitated by another custom tool that we’d love more details on. Once the spindle is loaded up with forms, magnet wire feeds through a small mandrel mounted on a motorized carriage and wraps around one terminal pin by a combination of carriage and spindle movements. The spindle then neatly wraps the wire on the form before making the connection to the other terminal and moving on to the next form.

The coil winder is brilliant to watch in action — however briefly — in the video below. We’ve reached out to [Ricardo] for more information, which we’ll be sure to pass along. For now, there are a lot of great ideas here, both on the fabrication side and with the art piece itself, and we tip our hats to [Ricardo] for sharing this.

Continue reading “Cool Kinetic Sculpture Has Tooling Secrets To Share” →

Big Chemistry: Catalysts

January 28, 2025 by 19 Comments

I was fascinated by the idea of jet packs when I was a kid. They were sci-fi magic, and the idea that you could strap into an oversized backpack wrapped in tinfoil and fly around was very enticing. Better still was when I learned that these things weren’t powered by complicated rockets but by plain hydrogen peroxide, which violently decomposes into water and oxygen when it comes in contact with a metal like silver or platinum. Of course I ran right to the medicine cabinet to fetch a bottle of peroxide to drip on a spoon from my mother’s good silverware set. Needless to say, I was sorely disappointed by the results.

My little impromptu experiment went wrong in many ways, not least because the old bottle of peroxide I used probably had little of the reactive compound left in it. Given enough time, the decomposition of peroxide will happen all by itself. To be useful in a jet pack, this reaction has to proceed much, much faster, which was what the silver was for. The silver (or rather, a coating of samarium nitrate on the silver) acted as a catalyst that vastly increased the rate of peroxide decomposition, enough to produce jets of steam and oxygen with enough thrust to propel the wearer into the air. Using 90% pure peroxide would have helped too.

As it is for jet packs, so it is with industrial chemistry. Bulk chemical processes can rarely be left to their own devices, as some reactions proceed so slowly that they’d be commercially infeasible. Catalysts are the key to the chemistry we need to keep the world running, and reactors full of them are a major feature of many of the processes of Big Chemistry.

Continue reading “Big Chemistry: Catalysts” →