An All-In-One Serial Printer Playground

September 22, 2022 by Jenny List 10 Comments

One of the peripherals of most desire for a microcomputer-obsessed youth in the 1980s was a printer, probably a dot-matrix device. In the decades since, printers have passed into being almost a piece of discardable junk as cheap inkjets can be found in any garage sale. That’s not to say that there’s not plenty of fun to be had hacking older types though, and there are plenty of small thermal printers out there to play with. [Tanmoydutta] has provided a platform that may help, in the form of an ESP32-C3-based serial printer controller.

On board is a level shifter for the 5 volt printer electronics and all the appropriate connectors for the printer, as well as the ESP and onboard USB interface. It’s a networked print server, but one which is entirely and completely hackable. We think the printer in question is this one sold by Adafruit.

So this board makes easier a whole host of printer-related projects, and should you try it you will no doubt finding yourself ankle-deep in little curly pieces of paper. This printer’s not the only one in town though, don’t forget the cheap Bluetooth printers!

Know Audio: Stereo

September 21, 2022 by Jenny List 16 Comments

In our occasional series charting audio and Hi-Fi technology we have passed at a technical level the main components of a home audio set-up. In our last outing when we looked at cabling we left you with a promise of covering instrumentation, but now it’s time instead for a short digression into another topic: stereo. It’s a word so tied-in with Hi-Fi that “a stereo” is an alternative word for almost any music system, but what does it really mean? What makes a stereo recording, and how does it arrive at your ears?

From West London Trains, To 3D Audio

A steam train passing through a station, from a distance in black and white — The driver of this Great Western Railway train had no idea that he was making audio history.

As most of you will know, a mono recording uses a single microphone and a single channel while a stereo one uses two microphones recording simultaneously a left and right channel. These are then played back through a pair of speakers, and the result is a sense of spatial field for the listener. Instruments appear to come from their relative positions when recorded, and the sense of being in the performance is enhanced.

Stereo recording as we know it was first perfected as one of the many inventions credited to Alan Blumlein, then working for EMI in London. We have one of his stereo demonstration films in “Trains at Hayes“, filmed from the EMI laboratories overlooking the Great Western Railway, and featuring a series of steam-hauled trains crossing the field of view with a corresponding stereo sound field. His work laid down the fundamentals of stereo recording, including microphone configurations and what would become the standard for stereo audio recording on disk with the channels on the opposite sides of a 45 degree groove. Continue reading “Know Audio: Stereo” →

3D Printing Aids Metal Polishing

September 20, 2022 by Jenny List 9 Comments

While a machinist can put a beautiful finish on a piece of metal with their lathe or mill, to achieve the ultimate finish, a further set of polishing procedures are necessary. Successively finer abrasives are used in a process called lapping, which removes as far as possible any imperfections and leaves eventually a mirrored smoothness. It’s not without problems though, particularly at the edge of a piece it can result in rounded-off corners as the abrasive rubs over them. [Adam the machinist] has a solution, and he’s found it with a 3D printer.

To avoid the rounded edges, the solution involves fitting a piece of metal or wood flush with the surface to be lapped, such that the pressure doesn’t act upon the corner. This can be inconvenient, and the solution avoids it by 3D printing a custom piece that fits over the entire machined object providing a flat surface surrounding the edges. We see it being used with a demonstration piece that has three separate surfaces in the same plane to lap,something that would have been challenging without the 3D printed aid.

Lapping isn’t a process we see too often here. But it has cropped up as an extreme overclocking technique.

Continue reading “3D Printing Aids Metal Polishing” →

A Vacuum Pick Up Tool For Not A Lot

September 18, 2022 by Jenny List 13 Comments

When working with grain-of-dust surface-mount components, one of the tools which makes a huge difference is a vacuum pickup pen. Instead of trying to move the part with tweezers and succeeding only in flicking it into the middle distance, a tiny rubber suction cup with a vacuum feed allows you to pick it up and place it exactly where it is required. Unfortunately, good vacuum pickup tools come at a price, and very cheap ones aren’t worth the expenditure.

This is where [TDG (Béla)]’s SMD vacuum pickup tool comes in. The problem with the cheap tools is only that their manual vacuum is ineffectual, they come with the required array of probes with the suction cups. The solution is to take a small vacuum pump with a low voltage motor and attach it with a 3D printed adapter to the business end of a cheap vacuum tool and make a useful tool the result.

There’s a short video of the tool in action that we’ve placed below the break. It’s a bit noisy, but it’s obvious that it performs well. Control is via an air hole in the side of the 3D print, place a finger over it and the full suction is directed to the tip. The result is simpler and cheaper than previous contenders in the budget vacuum pickup stakes.

Continue reading “A Vacuum Pick Up Tool For Not A Lot” →

The CPSC Says Plug To Socket, Not Plug To Plug, Please

September 17, 2022 by Jenny List 102 Comments

When the power goes out, it goes without saying that all the lights and sockets in a house stop working. Savvy rural homeowners stock up with candles, batteries, LED lights, and inverters. More foolhardy folks simply hook up their home electrical system to a generator using a mains lead with a plug on one end between the generator and a wall socket. This should be so obviously dangerous as to be unnecessary, but it’s become widespread enough that the US Consumer Product Safety Commission has issued a warning about the practice. In particular, they’re concerned that there’s not even a need to wire up a lead, as they’re readily available on Amazon.

The dangers they cite include electrocution, fire hazard from circumventing the house electrical protection measures, and even carbon monoxide poisoning because the leads are so short that the generator has to be next to the socket. Hackaday readers won’t need telling about these hazards, even if in a very few and very special cases we’ve seen people from our community doing it. Perhaps there’s a flaw in the way we wire our homes, and we should provide a means to decouple our low-power circuits when there’s a power cut.

It’s likely that over the coming decades the growth of in-home battery storage units following the likes of the Tesla Powerwall will make our homes more resilient to power cuts, and anyone tempted to use a plug-to-plug lead will instead not notice as their house switches to stored or solar power. Meanwhile, some of us have our own ways of dealing with power outages.

Plug image: Evan-Amos, Public domain.

AntRunner Is The Satellite Antenna Mount You Need To Take With You

September 17, 2022 by Jenny List 13 Comments

It stands to reason, that should you wish to communicate with a satellite, whatever antenna you use should point at that satellite. Some of us have done this by hand, following the bright dot of the space station in the night sky. Still, for anything more serious than trying to catch a fleeting SSTV image, a more robust solution is called for. In other words, a motorized antenna rotator, and AntRunner from [Wuxx] is just the ticket. Better still, it’s portable for those /p operating sessions off the beaten track.

The rotator itself is an az-el design with a couple of geared stepper motors. The full mechanism design has been published, but it shouldn’t be too difficult to copy. The interesting part is the controller and software, which can work with Gpredict, Hamlib, and SDR for automated satellite tracking. The controller is as straightforward as an ESP32 running the ESP port of GRBL.

So here’s a portable antenna rotator that’s accessible and widely supported, what’s not to like? As you might expect though, it’s not the first we’ve seen. In fact, the 2014 Hackaday Prize was won by SatNOGs, which includes a 3D printed antenna positioner.

Thanks [Abe Tusk] for the tip!

A Pill Dispenser For The Person With Everything

September 16, 2022 by Jenny List 15 Comments

Sorting out pills is a mildly tedious task, and one that’s ripe for a bit of automation. It’s a task that [Mellow] has taken on enthusiastically, with the result of an extremely well-designed dispenser that has a stack of hoppers with servos controlled by an ESP8266 that dispense the pills required on time.

There are a series of videos of which we’ve put the latest below the break, showing the various iterations of this project. Earlier versions used multiple microcontrollers rather than the single ESP, and his sensor choice is both simple and ingenious. A single vibration sensor detects the pills falling upon it, resulting on an extremely compact electronics set-up and the base of the 3D printed stack.

We’re struck by this design, by its simplicity, ingenuity, and its pleasing aesthetics with the use of a piece of perfboard and a load of heatshrink to make an extremely tidy wiring loom. We’re not sure we’ll ever need a pill dispenser like it, but if we did we don’t think we could come up with a better design.

You might be surprised to find that pill dispensers have appeared here before.

Continue reading “A Pill Dispenser For The Person With Everything” →