Liquid Silicone 3D Printing Is No Joke

They might call it Levity, but there’s nothing funny about Rapid Liquid Print’s new silicone 3D printer. It has to be seen to be believed, and luckily [3D Printing Nerd] gives us lots of beauty shots in this short video, embedded below.

Smooth, and fast. This bladder took 51 minutes according to the RLP website.

Printing a liquid, even a somewhat-viscous one like platinum-cure silicone, presents certain obvious challenges. The Levity solves them with buoyancy: the prints are deposited not onto a bed, but into a gel, meaning they are fully supported as the silicone cures. The fact that the liquid doesn’t cure instantly has a side benefit: the layers bleed into one another, which means this technique should (in theory) be stronger in all directions than FDM printing. We have no data to back that up, but what you can see for yourself that the layer-blending creates a very smooth appearance in the finished prints.

If you watch the video, it really looks like magic, the way prints appear in the gel. The gel is apparently a commercially-available hydrogel, which is good since the build volume looks to need  ̶a̶b̶o̶u̶t̶ ̶5̶0̶0̶ ̶L̶ at least 125 L of the stuff. The two-part silicone is also industry-standard and off-the-shelf, though no doubt the exact ratios and are tweaked for purpose. There’s no magic, just a really neat technology.

If you want one, you can sign up for the waiting list at Rapid Liquid Print’s website, but be prepared to wait; units ship next year, and there’s already a list.

Alternatively, since there is no magic here, we’d love to see someone take it on themselves, the way once equally exotic SLS printers have entered the DIY world. There was a time when resin printers were new and exotic and hobbyists had to roll their own, too. None of this is to say we don’t respect the dickens out of the Rapid Liquid Print team and their achievement–it’s just that imitation is the sincerest form of flattery. Continue reading “Liquid Silicone 3D Printing Is No Joke”

Diagram showing the structure of the base.

Magic On Your Desk Via MagLev Toy

Magnets aren’t magic, but sometimes you can do things with them to fool the uninitiated — like levitating. [Jonathan Lock] does that with his new maglev desk toy, that looks like at least a level 2 enchantment.

This levitator is USB-powered, and typically draws 1 W to 3 W to levitate masses between 10 g and 500 g. The base can provide 3 V to 5 V inductive power to the levitator to the tune of 10 mA to 50 mA, which is enough for some interesting possibilities, starting with the lights and motors [Jonathan] has tried.

In construction it is much like the commercial units you’ve seen: four permanent magnets that repel another magnet in the levitator. Since such an arrangement is about as stable as balancing a basketball on a piece of spaghetti, the permanent magnets are wrapped in control coils that pull the levitator back to the center on a 1 kHz loop. This is accomplished by way of a hall sensor and an STM32 microcontroller running a PID loop. The custom PCB also has an onboard ESP32, but it’s used as a very overpowered USB/UART converter to talk to the STM32 for tuning in the current firmware.

If you think one of these would be nice to have on your desk, check it out on [Jonathan]’s GitLab. It’s all there, from a detailed build guide (with easy-to-follow animated GIF instructions) to CAD files and firmware. Kudos to [Jonathan] for the quality write-up; sometimes documenting is the hardest part of a project, and it’s worth acknowledging that as well as the technical aspects.

We’ve written about magnetic levitation before, but it doesn’t always go as well as this project. Other times, it very much does. There are also other ways to accomplish the same feat, some of which can lift quite a bit more.

Adorable Robot Steals The Show

An ongoing refrain with modern movies is “Why is all of this CG?”– sometimes, it seems like practical effects are simultaneously a dying art, while at the same time modern technology lets them rise to new hights. [Davis Dewitt] proves that second statement with his RC movie star “robot” for an upcoming feature film.

The video takes us through the design process, including what it’s like to work with studio concept artists. As for the robot, it’s controlled by an Arduino Nano, lots of servos, and a COTS airplane R/C controller, all powered by li-po batteries. This is inside an artfully weathered and painted 3D printed body. Apparently weathering is important to make the character look like a well-loved ‘good guy’. (Shiny is evil, who knew?) Hats off to [Davis] for replicating that weathering for an identical ‘stunt double’.

Check out the video below for all the deets, or you can watch to see if “The Lightning Code” is coming to a theater near you. If you’re into films, this isn’t the first hack [Davis] has made for the silver screen. If you prefer “real” hacks to props, his Soviet-Era Nixie clock would look great on any desk. Thanks to [Davis] for letting us know about this project via the tips line.

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3D Printed Downspout Makes Life Just A Little Nicer

Sometimes, a hack solves a big problem. Sometimes, it’s just to deal with something that kind of bugs you. This hack from [Dillan Stock] is in the latter category, replacing an ugly, redundant downspout with an elegant 3D printed pipe.

As [Dillan] so introspectively notes, this was not something that absolutely required a 3D print, but “when all you have a hammer, everything is a nail, and 3D printing is [his] hammer.” We can respect that, especially when he hammers out such a lovely print.

By modeling this section of his house in Fusion 360, he could produce an elegantly swooping loft to combine the outflow into one downspout. Of course the assembly was too big to print at once, but any plumber will tell you that ABS welds are waterproof. Paint and primer gets it to match the house and hopefully hold up to the punishing Australian sun.

The video, embedded below, is a good watch and a reminder than not every project has to be some grand accomplishment. Sometimes, it can be as simple as keeping you from getting annoyed when you step into your backyard.

We’ve seen rainwater collection hacks before; some of them a lot less orthodox. Of course when printing with ABS like this, one should always keep in mind the ever-escalating safety concerns with the material.

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All-Band Radio Records Signals, Plays MP3s

In these days of everything-streaming, it’s great to see an old school radio build. It’s even better when it’s not old-school at all, but packed full of modern ICs and driven by a micro-controller like the dsPIC in [Minh Danh]’s dsMP3 build. Best of all is when we get enough details that the author needs two blog posts — one for hardware, and one for firmware — like [Minh Danh] has done.

This build does it all: radio, MP3 playback, and records incoming signals. The radio portion of the build is driven by an Si4735, which allows for receiving both in FM and AM — with all the AM bands, SW, MW and LW available. The FM section does support RDS, though because [Minh Danh] ran out of pins on the dsPIC, isn’t the perfect implementation.

Just look at that thru-hole goodness.

The audio section is a good intro to audio engineering if you’ve never done a project like this: he’s using a TDA1308 for headphones, which feeds into a NS8002 to drive some hefty stereo speakers– and he tells you why he selected those chips, as well as providing broken-out schematics for each. Really, we can’t say enough good things about this project’s documentation.

That’s before we get to the firmware, where he tells us how he manages to get the dsPIC to read out MP3s from a USB drive, and write WAVs to it. One very interesting detail is how he used the dsPIC’s ample analog inputs to handle the front panel buttons on this radio: a resistor ladder. It’s a great solution in a project that’s full of them.

Of course we’ve seen radio receivers before, and plenty of MP3 players, too — but this might be the first time we’ve seen an electronic Swiss army knife with all these features, and we’re very glad [Minh Danh] shared it with us.

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A Yamaha smart speaker, now with external DAC.

Smart Speaker Gets Brain Surgery, Line-Out

Sometimes you find a commercial product that is almost, but not exactly perfect for your needs. Your choices become: hack together a DIY replacement, or hack the commercial product to do what you need. [Daniel] chose door number two when he realized his Yamaha MusicCast smart speaker was perfect for his particular use case, except for its tragic lack of line out. A little surgery and a Digital-to-Analog Converter (DAC) breakout board solved that problem.

You can’t hear it in this image, but the headphones work.

[Daniel] first went diving into the datasheet of the Yamaha amplifier chip inside of the speaker, before realizing it did too much DSP for his taste. He did learn that the chip was getting i2s signals from the speaker’s wifi module. That’s a lucky break, since i2s is an open, well-known protocol. [Daniel] had an Adafruit DAC; he only needed to get the i2s signals from the smart speaker’s board to his breakout. That proved to be an adventure, but we’ll let [Daniel] tell the tale on his blog.

After a quick bit of OpenSCAD and 3D printing, the DAC was firmly mounted in its new home. Now [Daniel] has the exact audio-streaming-solution he wanted: Yamaha’s MusicCast, with line out to his own hi-fi.

[Daniel] and hackaday go way back: we featured his robot lawnmower in 2013. It’s great to see he’s still hacking. If you’d rather see what’s behind door number one, this roll-your-own smart speaker may whet your appetite.

3D Printed Spirograph Makes Art Out Of Walnut

Who else remembers Spirograph? When making elaborate spiral doodles, did you ever wish for a much, much bigger version? [Fortress Fine Woodworks] had that thought, and “slapped a router onto it” to create a gorgeous walnut table.

Hands holding a 3d printed sanding block, shaped to fit the grooves routed in the table which is visible in the background.
This printed sanding block was a nice touch.

The video covers not only 3D printing the giant Spirograph, which is the part most of us can easily relate to, but all the woodworking magic that goes into creating a large hardwood table. Assembling the table out of choice lumber from the “rustic” pile is an obvious money-saving move, but there were a lot of other trips and tricks in this video that we were happy to learn from a pro. The 3D printed sanding block he designed was a particularly nice detail; it’s hard to imagine getting all those grooves smoothed out without it.

Certainly this pattern could have been carved with a CNC machine, but there is a certain old school charm in seeing it done (more or less) by hand with the Spirograph jig. [Fortress Fine Woodworks] would have missed out on quite the workout if he’d been using a CNC machine, too, which may or may not be a plus to this method depending on your perspective. Regardless, the finished product is a work of art and worth checking out in the video below.

Oddly enough, this isn’t the first time we’ve seen someone use a Spirograph to mill things. It’s not the first giant-scale Spirograph we’ve highlighted, either. To our knowledge, it’s the first time someone has combined them with an artful walnut table.

Continue reading “3D Printed Spirograph Makes Art Out Of Walnut”