Meccano-based Hellschreiber Machine

July 2, 2024 by Alexander Rowsell 10 Comments

[ZXGuesser] has pulled off a true feat of Meccano engineering: building a Meccano Hellschreiber machine. The design is a close replica of the original Siemens Feld-Hell machine as documented here. What is Hellschreiber, you might ask? It’s a very neat method of sending written messages over the air by synchronizing a printing wheel on the receiving end with pulses generated on the transmitter. By quickly moving the print wheel up and down, arbitrary figures can be printed out. If you want to learn more about Hellschreiber, check out this excellent Hackaday post from almost a decade ago!

The Mastodon thread linked above goes into more detail about the difficulty in building this behemoth — and the slight regret of sticking with the authentic QWERTZ keyboard layout! In order to use the Hellschreiber mode, you have to keep up a steady rhythm of typing at about 2.5 characters per second, otherwise, the receiving end will see randomly spaced gaps between each letter. So while having to type at a steady speed [ZXGuesser] also had to work with a slightly different keyboard layout. Despite this difficulty, some very good quality output was generated!

Incredibly, the output looks just like the output from the original, century-old design. We think this is an absolutely incredible accomplishment, and we hope [ZXGuesser] doesn’t follow through on disassembling this amazing replica — or if they do, we hope it’s documented well enough for others to try their hand at it!

Thanks [BB] for the tip!

An Enigma Machine Built In Meccano

June 15, 2024 by Bryan Cockfield 5 Comments

As far as model construction sets go, LEGO is by far the most popular brand for building not only pre-planned models but whatever the builder can imagine. There are a few others out there though, some with some interesting features. Meccano (or Erector in North America) is a construction set based around parts that are largely metal including its fasteners, which allows for a different approach to building models than other systems including the easy addition of electricity. [Craig], a member of the London Meccano Club, is demonstrating his model Enigma machine using this system for all of its parts and adding some electricity to make the circuitry work as well.

The original Enigma machine was an electronic cypher used by the German military in World War 2 to send coded messages. For the time, its code was extremely hard to break, and led to the British development of the first programmable electronic digital computer to help decipher its coded messages. This model uses Meccano parts instead to recreate the function of the original machine, with a set of keys similar to a typewriter which, when pressed, advance a set of three wheels. The wheels all have wiring in them, and depending on their initial settings will light up a different character on a display.

There are a few modifications made to the design (besides the use of a completely different set of materials) but one of the main ones was eliminating the heavy leaf springs of the original for smaller and easier-to-manage coil springs, which are also part of the electrical system that creates the code. The final product recreates the original exceptionally faithfully, with plans to create a plugboard up next, and you can take a look at the inner workings of a complete original here.

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Hackaday Links: April 16, 2023

April 16, 2023 by Dan Maloney 25 Comments

The dystopian future you’ve been expecting is here now, at least if you live in New York City, which unveiled a trio of technology solutions to the city’s crime woes this week. Surprisingly, the least terrifying one is “DigiDog,” which seems to be more or less an off-the-shelf Spot robot from Boston Dynamics. DigiDog’s job is to de-escalate hostage negotiation situations, and unarmed though it may be, we suspect that the mission will fail spectacularly if either the hostage or hostage-taker has seen Black Mirror. Also likely to terrify the public is the totally-not-a-Dalek-looking K5 Autonomous Security Robot, which is apparently already wandering around Times Square using AI and other buzzwords to snitch on people. And finally, there’s StarChase, which is based on an AR-15 lower receiver and shoots GPS trackers that stick to cars so they can be tracked remotely. We’re not sure about that last one either; besides the fact that it looks like a grenade launcher, the GPS tracker isn’t exactly covert. Plus it’s only attached with adhesive, so it seems easy enough to pop it off the target vehicle and throw it in a sewer, or even attach it to another car.

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The Last Meccano Factory Is To Close. Will We Miss It?

February 26, 2023 by Jenny List 63 Comments

If we were to talk to engineers about the childhood toys which most inspired them, it’s likely that the older among them would mention either Meccano or Erector Set. These similar construction toys using metal components originated independently around the turn of the 20th century in both Britain and America, and eventually became part of the same company.

They were a staple of toy shops through the middle of the century, but have steadily declined in popularity over the past few decades. Now news has emerged that the last dedicated Meccano factory, in Calais, France, is to close. The products will still be made, but in other factories alongside other toys. It’s not the end for Meccano or Erector Set, but it’s clear that they are both toys whose time may have passed.

It’s fair to say that the possibilities of those perforated metal sheets and myriad nuts and bolts might seem a little limited for the 2020s child, but it opens the age-old question of what remains to interest young minds in engineering or technology. The obvious answer to that question comes in the form of Lego, evidently so much more fun can be had with plastic bricks.

Did you have Meccano or Erector Set when you were a kid? If so what did you do with it? We’ve seen a few projects using it here over the years.

Header: Alf van Beem, CC0.

Building An Edge Lit Sign From The Scrap Pile

April 22, 2022 by Tom Nardi 3 Comments

Whether in a shop window or mounted to the top of consoles in NASA’s Mission Control Center, edge lit acrylic is a popular choice for making high visibility signs. Partly because of their striking hologram-like appearance, but also because they’re exceptionally cheap and easy to produce. Just how cheap and easy? Take a look at this recent video from [Hack Modular] for a perfect example.

Now you might think you’d need something like a CNC router to produce a sign like this, and for more complex images, that’s arguably the case. But if you’re only concerned with text, and have a fairly steady hand, you can pull off the etching step with nothing more exotic than a printed template and a razor blade. Of course, the LCD style font that [Hack Modular] picked for this sign is particularly well suited to hand cutting — if you’re interested in edge lit calligraphy, this method probably isn’t what you’re looking for.

This linear LED provides a more consistent light.

With the text carved into the acrylic, the only missing ingredient is light. For that, [Hack Modular] is using a 12 volt linear LED strip light. That is, instead of being dotted with individual LEDs like traditional strips, it provides a continuous band of light that’s perfect for this application. That gets stuck down to a scrap piece of wood, and a rusty angle bracket from an old Meccano set is used to hold the acrylic right on the center-line. If you think the final product looks like something that was created from trash, don’t feel bad, that was the intent.

The end result looks great. In fact, if we’re being honest, it’s a lot better than we would have thought was possible using hand tools. Granted the choice of font has a lot to do with that, but then again, we wouldn’t mind if all our edge lit acrylic signs ended up looking like big seven-segment displays either.

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Meccano Max Gets Hacked

September 20, 2019 by Lewin Day 2 Comments

There are plenty of “smart” toys out in the marketplace, some with more features than others. Nevertheless, most makers desire complete control over a platform, something that’s often lacking in any commercial offering. It was just this desire that motivated [MrDreamBot] to start hacking the Meccano Max.

Meccano Max is a small-statured companion robot, at about 30 centimeters high. Not content with the lack of an API, [MrDreamBot] decided to first experiment with creating an Arduino library to run Max’s hardware. With this completed, work then began on integrating a Hicat Livera devboard into the hardware. This is an embedded Linux system with Arduino compatibility, as well as the ability to stream video and connect over WiFi. Thus far, it’s possible to control Max through a browser, while viewing a live video feed from the ‘bot. It’s also possible to customize the expressions displayed on Max’s face.

Oftentimes, it pays to replace stock hardware rather than try and work with the limitations of the original setup, and this project is no exception. With that said, we’re still hoping someone out there will find a way to get Jibo back online. Look after your robot friends! Video after the break.

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Meccano Piston Pump Made With A Syringe

November 3, 2017 by John Baichtal 8 Comments

[Mohamed Sami] built a syringe pump out of Meccano building set parts. It consists of a simple framework with a DC motor mounted on it that actuates the syringe when powered. A check valve harvested from an ordinary household spray bottle keeps the syringe from sucking back liquid that it has just pumped out, so it can keep pumping forever. A lead-acid battery powers the whole thing.

Syringe pumps are typically used to deliver precisely measured quantities of substances. Right now [Mohamed]’s rig is just an uncontrolled pump, but he hopes to get a better understanding of and control over how much liquid gets pumped. Adding an encoder to the DC motor would be a start, was his thought — or even better would be a stepper.

You’d be surprised how many syringe pump projects we publish. Not just another syringe pump, but simple hydraulic projects and even using the syringe barrel as a logic probe’s enclosure.