Author: Al Williams

4578 Articles

Companies Have New Take On Old Energy Storage Tech

January 7, 2021 by 118 Comments

According to Spectrum, several companies are poised to make a splash storing energy with gravity. That sounds fancy and high tech at first, but is it, really? Sure, we usually think of energy storage as some sort of battery, but there are many energy storage systems that use water falling, for example, which is almost what this new technology is all about. Almost, since instead of water these new systems move around multi-ton blocks.

The idea itself is nothing new. You probably learned in high school that you have kinetic energy when a rock rolls down a hill, but a rock sitting on a mountain immobile has potential energy. These systems use the same idea. Moving the “rock” up stores energy and letting it fall releases the same energy. The big difference between the systems is what “up” means.

For Swiss company Energy Vault, the 35 metric ton bricks rise into the air manipulated by towers that look like alien construction cranes. To store energy, the crane builds a tower of bricks around itself. When the bricks return to the ground, they form a lower ring around the tower.

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The Day The Russians And Americans Met 135 Miles Up

January 7, 2021 by 30 Comments

If you watched the original Star Trek series, you’d assume there was no way the Federation would ever work with the Klingons. But eventually the two became great allies despite their cultural differences. There was a time when it seemed like the United States and Russia would never be friends — as much as nations can be friends. Yet today, the two powers cooperate on a number of fronts.

One notable area of cooperation is in spaceflight, and that also was one of the first areas where the two were able to get together in a cooperative fashion, meeting for the first time in orbit, 135 miles up.  The mission also marks the ultimate voyage of the Apollo spacecraft, a return to space for the USSR’s luckiest astronauts, and the maiden flight of NASA’s oldest astronaut. The ability to link US and Soviet capsules in space would pave the way for the International Space Station.  The Apollo-Soyuz mission was nothing if not historic, but also more relevant than ever as more nations become spacefaring. Continue reading “The Day The Russians And Americans Met 135 Miles Up” →

Checking In On Low-Cost CNC Machines

January 2, 2021 by 43 Comments

Low cost 3D printers have come a long way in the last few years, but have entry-level CNC machines improved by the same leaps and bounds? That’s what [ModBot] recently set out to find. Despite getting burned pretty badly on a cheap CNC a few years back, he decided to try again with a sub $400 machine from FoxAlien. You can see his full review after the break.

The machine looks very similar to other generic CNC machines you see under many brand names, sometimes for a good bit less. The 3018 number is a giveaway that the work area is 30×18 cm and a quick search pulled up several similar machines for just a bit more than $200. The FoxAlien did have a few nice features, though. It has a good-looking build guide and an acrylic box to keep down the shaving debris in your shop. There are also some other nice touches like a Z-axis probe and end stops. If you add those items to the cut-rate 3018 machines, the FoxAlien machine is pretty price competitive when you buy it from the vendor’s website. The Amazon page in the video shows $350 which is a bit more expensive but does include shipping.

As with most of these cheap CNC machines, one could argue that it’s more of an engraver than a full mill. But on the plus side, you can mount other tools and spindles to get different results. You can even turn one of these into a diode laser cutter, but you might be better off with something purpose-built unless you think you’ll want to switch back and forth often.

This reminded us of a CNC we’ve used a lot, the LinkSprite. It does fine for about the same price but we are jealous of the enclosure. Of course, half the fun of owning something like this is hacking it and there are plenty of upgrades for these cheap machines.

Laser Etching Stainless Steel With Mustard

January 2, 2021 by 28 Comments

[Brain] wanted to mark some scissors with his Ortur laser engraver. The problem? The laser won’t cut into the hard metal of the scissors. His solution? Smear the scissors with mustard. No kidding. We’ve heard of this before, and apparently, you can use vinegar, as well, but since the mustard is a paste it is easier to apply. You can see the result in the video, below.

In case you think you don’t need to watch because we’ve already told you the trick, you should know that [Brian] also goes into a lot of detail about preparing single line fonts to get a good result, among a few other tips like improvements to his air assist setup. On a laser cutter, the air assist blows away charred material leaving a clear field of view between the laser and the remaining uncut material. Using a proper air assist can really expand the capabilities of these inexpensive laser cutters — something we recently saw upgraded with a 3D-printed air assist nozzle.

You can buy a commercial marking solution called CerMark Black, but you probably already have mustard. If you are super cheap, you can probably pick up a packet next time you buy a burger somewhere. After all, you don’t need much. Although the video talks about the Ortur, this technique would work with any engraver. We’ve also heard you can do something similar with plaster and alcohol.

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Metal Plating Plastic Or Metal Parts

January 1, 2021 by 28 Comments

Like most of us, [Clem] wants to 3D print in metal. Metal 3D printers do exist, but they are generally way out of reach for most of us garage hackers. As an alternative, [Clem] uses a homebrew electroplating system to get prints with a metallic coating.

The setup is quite simple. Small glass jars to act as the plating tanks and the machine uses an Arduino controller along with a PCB to hold things like a relay to control the 24V used for electroplating. To keep everything tidy, [Clem] designed a 3D printed box that stores all the cables and chemicals when you aren’t using them. Since the parts might get hot, the plastic is PETG.

The trick is that parts need to be conductive in order to use electroplating — typically plastic isn’t conductive. [Clem] paints the plastic parts to grant them conductivity. Graphite paint didn’t give great results. However, an iron-based paint worked better but obscures detail on the print. In addition to galvanization (plating with zinc or steel) you can see copper plating of a nail at around the 12 minute mark, with a plastic plating demo a minute later. The machine can even plate gold using an expensive gold-bearing electrolyte. In the video comments, someone also mentioned that it would be interesting to try plating conductive filament without using the paint. [Clem] tried to remove rust from a big part, but the power supply wasn’t up to the task.

Copper plating is often used as a step to make a part conductive so you can then plate with another metal. In addition to copper sulfate, you can use copper acetate. Sometimes, getting metal into fine details can be tough and it is easier to use a pen to plate those areas directly.

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Solar Flares And Radio Communications — How Precarious Are Our Electronics?

December 30, 2020 by 38 Comments

On November 8th, 2020 the Sun exploded. Well, that’s a bit dramatic (it explodes a lot) — but a particularly large sunspot named AR2781 produced a C5-class solar flare which is a medium-sized explosion even for the Sun. Flares range from A, B, C, M, and X with a zero to nine scale in each category (or even higher for giant X flares). So a C5 is just about dead center of the scale. You might not have noticed, but if you lived in Australia or around the Indian Ocean and you were using radio frequencies below 10 MHz, you would have noticed since the flare caused a 20-minute-long radio blackout at those frequencies.

According to NOAA’s Space Weather Prediction Center, the sunspot has the energy to produce M-class flares which are an order of magnitude more powerful. NOAA also has a scale for radio disruptions ranging from R1 (an M1 flare) to R5 (an X20 flare). The sunspot in question is facing Earth for the moment, so any new flares will cause more problems. That led us to ask ourselves: What if there were a major radio disruption?

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More 3D Printed IKEA Hacks Make Life Better

December 29, 2020 by 28 Comments

There’s an old joke that the CEO of IKEA is running to be Prime Minister of Sweden. He says he’ll be able to put together his cabinet in no time. We don’t speak Swedish, but [Adam Miklosi] tells us that the word “uppgradera” means “upgrade” in Swedish. His website, uppgradera.co has several IKEA upgrade designs you can 3D print.

There are currently six designs that all appear to be simple prints that have some real value. These are all meant to attach to some IKEA product and solve some consumer problem.

For example, the KL01 is a cup holder with a clip that snaps into the groove of a KLIPSK bed tray. Without it, apparently, your coffee mug will tend to slide around the surface of the tray. The CH01 adds a ring around a cheese grater. There are drains for a soap dish and a toothbrush holder, shoulder pads for coat hangers, and a lampshade.

We worry a little about the safety of the cheese grater and the toothbrush because you will presumably put the cheese and the toothbrush into your mouth. Food safe 3D printing is not trivial. However, the other ones look handy enough, and we know a lot of people feel that PLA is safe enough for things that don’t make a lot of contact with food.

Honestly, none of these are going to change your life, but they are great examples of how simple things you can 3D print can make products better. People new to 3D printing often seem to have unrealistic expectations about what they can print and are disappointed that they can’t easily print a complete robot or whatever. However, these examples show that even simple designs that are easily printed can be quite useful.

If you don’t have a printer, it looks like as though site will also sell you the pieces and they aren’t terribly expensive. We don’t know why IKEA invites so many hacks, but even they provide 3D printer files to improve the accessibility of some products.