DIY 9V Battery

October 19, 2017 by Al Williams 13 Comments

Volta’s pile — the first battery — was little more than silver and zinc discs separated by paper soaked in salt water. A classic classroom experiment is to build a pile from copper pennies, tin foil, and vinegar or lemon juice. [Omars2] has a different take on this old experiment. He creates a 9V battery using some zinc screws, copper wire, and salt water. There’s a video of the battery, below.

A syringe piston serves as a substrate for the cells, and each cell is just a screw with paper wrapped around it and then 35 turns of copper wire on top of that. The battery is soaked in salt water, although we suspect vinegar or lemon juice would work even better. Heating the electrolyte is also a good idea.

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A Web-Based Modem

October 18, 2017 by Al Williams 41 Comments

If you are beyond a certain age, you will recall when getting on the Internet was preceded by strange buzzing and squawking noises. Modems used tones to transmit and receive data across ordinary telephone lines. There were lots of tricks used to keep edging the speed of modem up until — at the end — you could download (but not upload) at a blazing 56,000 bits per second. [Martin Kirkholt Melhus] decided to recreate a modem. In a Web browser. No kidding.

We started to say something about a modem in the cloud, but that wouldn’t really be accurate. The modem uses the HTML 5 audio API, so it really runs in the browser. We would have been really surprised if [Martin] had cooked up a modem able to interact with a real modem, but as you might expect, the browser modem only communicates with other instances of itself. If you want a brief introduction to HTML 5 audio, you might enjoy the video below.

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Testing Brushless Motors With A Scope (or A Meter)

October 18, 2017 by Al Williams 18 Comments

Brushless motors have a lot of advantages over traditional brushed motors. However, testing them can be a bit of a pain. Because the resistance of the motor’s coils is usually very low, a standard resistance check isn’t likely to be useful. Some people use LC meters, but those aren’t as common as a multimeter or oscilloscope. [Nils Rohwer] put out two videos — one two years ago and one recently — showing how to test a brushless motor with a multimeter or scope. Oh, you do need one other thing: a drill.

You don’t have to drill into the motor, instead you use the drill to spin the motor’s shaft. Since a motor and a generator are about the same thing, you can read the voltages produced by the spinning motor and determine if it is good or not. The first video shows the technique and the second, more recent video shows a scope reading a bad motor. You can see both videos, below.

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Control System Fundamentals By Video

October 17, 2017 by Al Williams 17 Comments

If you’ve had the classic engineering education, you probably have a hazy recollection of someone talking about control theory. If you haven’t, you’ve probably at least heard of PID controllers and open loop vs closed loop control. If you don’t know about control theory or even if you just want a refresher, [Brian Douglas] has an excellent set of nearly 50 video lectures that will give you a great introduction to the topic. You can watch the first lecture, below.

You might think that control systems are only useful in electronics when you are trying to control a process like a chemical plant or a temperature. However, control theory shows up in a surprising number of places from filters to oscillators, to the automatic gain control in a receiver. You’ll find the background behind many familiar results inside control theory. Sort of like when you take calculus and you discover how they came up with all the formulas you memorized in geometry.

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3D Prints And Food

October 17, 2017 by Al Williams 55 Comments

We recently ran a post about a cute little 3D printed elephant that could dispense booze. The design didn’t actually have the plastic touching the liquid — there was a silicone tube carrying the shots. However, it did spark a conversation at the secret Hackaday bunker about how safe it is to use 3D printed objects for food. In particular, when I say 3D printing, I’m talking fused deposition modeling. Yes, there are other technologies, but most of us are printing using filament laid out in layers with a hot nozzle.

There’s a common idea that ABS is bad in general, but that PET and PLA are no problem because there are food-safe versions of those plastics available. However, the plastic is only a small part of the total food safety picture. Let me be clear: I am not a medical professional and although my computers have run a few plastics plants in years past, I am not really an expert on polymer chemistry, either. However, I don’t use 3D printed materials to hold or handle food and while you might not drop dead if you do, you might want to reconsider.

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Dubai Police Test Quadcopter Motorcycle

October 16, 2017 by Al Williams 69 Comments

If you ever wish you could be on your quadcopter when you fly it, you will really want to see the video showing the Dubai police department testing the Hoverbike. The Russian company Hoversurf that markets the device doesn’t provide a lot of technical details, but it looks fairly simple. It is basically a motorcycle seat along with a big quadcopter. From the videos about the device, you can deduce that the pilot can control it or you can fly it remotely. You can see one of the videos, below.

There are a few things that worry us here. Of course, the huge spinning propellers as the pilot’s knee level should give you sweaty palms. In the demo, they even show the removal of the propeller guards before the test flight but let’s be honest, those don’t look like they would keep a falling pilot out of the rotors at all anyway. When looking beyond the hype we find it curious that the demo doesn’t show many (if any) shots of the pilot making a turn. The benefit of a vehicle like this to police should be maneuverability and from what we saw the Hoversurf is still limited.

So is it real? Hard to say. The short videos mostly show vertical or horizontal flight with no maneuvering. Is it hard to turn? Is the battery life really short? One other oddity: When we first saw a letter from the US Patent Office on their site, we thought they might have some new technology. However, that letter is simply showing they registered a trademark and doesn’t reference a patent. If there is a patent we want to know what is new and novel here.

Of course, we know it’s possible to build such a machine since we saw [Colin Furze] do it with two rotors instead of four. The US Department of Defense is working on something with a company called Malloy and there are other practical examples. There are also some less practical examples. What we’re really on the lookout for is a product that works so well it will actually be used. You know, like those Segways that airport police use, right?

We hope Hoversurf can bring this to market because we definitely want one. There’s no reason to think they can’t, but we do wish there were more details forthcoming.

Xerox Alto CRTs Needed A Tiny Lightbulb To Function

October 15, 2017 by Al Williams 61 Comments

In the real world, components don’t work like we imagine they do. Wires have resistance, resistors have inductance, and capacitors have resistance. However, some designers like to take advantage of those imperfections, something our old friend [Ken Shirriff] noted when he was restoring the CRT of a Xerox Alto.

[Ken] tried to connect a Xerox monitor to the Alto and — since it was almost as old as the Alto — he wasn’t surprised that it didn’t work. What did surprise him, though, is that when he turned the monitor off, a perfect picture appeared for just a split second as the unit powered off. What could that mean?

Keep in mind this is a CRT device. So a perfect picture means you have vertical and horizontal sweep all at the right frequency. It also means you have high voltage and drive on the electron guns. If you are too young to remember all that, [Ken] covers the details in his post.

He found that the CRT grid voltage wasn’t present during operation. The voltage derived from the high voltage supply but, mysteriously, the high voltage was fine. There was a small lightbulb in the grid voltage circuit. A 28V device about like a flashlight bulb. It measured open and that turned out to be due to a broken lead. Repairing the broken lead to the bulb put the monitor back in operation.

On paper, a light bulb lights up when you put current through it. In real life, it is a bit more complicated. An incandescent filament starts off as almost a dead short and draws a lot of current for a very brief time. As the current flows, the filament gets hot and the resistance goes up. That reduces the current draw. This effect — known as inrush current — is the scourge of designers trying to turn on light bulbs with transistors or other electronic switches.

However, the unknown Xerox power supply designer used that effect as a current limiter. The short 600V pulses would hardly notice the light bulb but if too much current or time elapsed, the resistance of the bulb would rise preventing too much current from flowing for too long. With the bulb open, the negative brightness grid provided an impassible barrier to the electrons. Apparently, the brightness grid lost power a bit earlier than the rest of the circuit and with it out of the way — or perhaps, partially out of the way — the picture was fine until the rest of the circuit also lost power.

We looked at [Ken’s] efforts on this machine earlier this year. Light bulbs, by the way, aren’t the only thing that changes resistance in response to some stimulus. You might enjoy the 1972 commercial from Xerox touting the Alto’s ability to do advanced tasks like e-mail and printing.

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