Digital Panel Meter Tear Down

[Big Clive] had some 22mm digital AC voltmeters, made to put in a panel. There was a time when this would have been a significant pain, since it required you to make a large square hole. Of course, in a world of CNC and 3D printers that isn’t as big a deal as it used to be, but the ones [Clive] has are nice because having a round footprint you can drill a hole for them with a hole saw or a stepped bit. Of course, he wasn’t satisfied to just use these inexpensive meters. He had to tear one apart to look inside. You can see his review and teardown in the video below. The meters are available in a range of AC voltages, although [Clive] didn’t think the ones he had would safely handle their rated maximum.

Inside, the modules reminded us of cordwood construction in a way. Most of the electronics are on a small round board. But several components connect to the board and the bottom cap in a vertical orientation. The meters are available in several colors, but [Clive] likes the red ones as they appear brighter than the others. The voltage reading compared favorably to a Fluke meter.

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Skin (Effect) In The Game

We love to pretend like our components are perfect. Resistors don’t have capacitance or inductance. Wires conduct electricity perfectly. The reality, though, is far from this. It is easy to realize that wire will have some small resistance. For the kind of wire lengths you usually encounter, ignoring it is acceptable. If you start running lots of wire or you are carrying a lot of current, you might need to worry about it. Really long wires also take some time to get a signal from one end to the other, but you have to have a very long wire to really worry about that. However, all wires behave strangely as frequency goes up.

Of course there’s the issue of the wire becoming a significant part of the signal’s wavelength and there’s always parasitic capacitance and inductance. But the odd effect I’m thinking of is the so-called skin effect, first described by [Horace Lamb] in 1883. [Lamb] was working with spherical conductors, but [Oliver Heaviside] generalized it in 1885.

Put simply, when a wire is carrying AC, the current will tend to avoid traveling in the center of the wire. At low frequencies, the effect is minimal, but as the frequency rises, the area in the center that isn’t carrying current gets larger. At 60 Hz, for example, the skin depth for copper wire — the depth where the current falls below 1/e of the value near the surface — is about 0.33 inches. Wire you are likely to use at that frequency has a diameter less than that, so the effect is minimal.

However, consider a 20 kHz signal — a little high for audio unless you are a kid with good ears. The depth becomes about 0.018 inches. So wire bigger than 0.036 inches in diameter will start losing effective wire size. For a 12-gauge wire with a diameter of 0.093 inches, that means about 25% of the current-handling capacity is lost. When you get to RF and microwave frequencies, only the thinnest skin is carrying significant current. At 6 MHz, for example, copper wire has a skin depth of about 0.001 inches. At 1 GHz, you are down to about 0.000081 inches. You can see this (not to scale) in the accompanying image. At DC, all three zones of the wire carry current. At a higher frequency, only the outer two zones carry significant current. At higher frequencies, only the outer zone is really carrying electrons.

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Turn Command Lines Into Web Apps

Even if you like using a graphical user interface, you can probably agree that writing a graphical program is usually harder than writing an old-fashioned text-based program. Putting that GUI into an online format means even more to think about. [Adam Kewley] has the answer to that problem: Jobson. As you can see in the video below, the program is a web server that runs command line programs as jobs.

Simply write a YAML file to describe the program’s inputs and outputs and Jobson will create input fields for arguments and display the output in a web page. Any files the program creates are available to download. Basically any command line program can be quickly and easily pulled into one web interface to rule them.

If a program takes a long time to run, Jobson will let you switch away and then later resume looking at the output. You can also abort a job or look at the arguments it received. Jobson can also authenticate users with several different methods to prevent just anyone from executing jobs.

If you really want to write a graphical program, try QTCreator. Or, you can get a shell in a web browser if you want to go that route. But this is the smoothest method we’ve seen for gathering command line programs into one place for monitoring and control. Neat!

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DS212 Oscilloscope Review: Open Source And Great For Hacking

We’ve seen plenty of oscilloscopes that look like repurposed cell phones. Usually, though, they only have one channel. The DS212, has two channels and a signal generator! [Marco] gives his review and a quick tear down in the video below.

The scope isn’t going to replace a big bench instrument, but for a portable scope with a rechargeable battery, it isn’t bad. The 1 MHz analog bandwidth combines with a 10 megasample per second front end and 8K of sample memory. The signal generator can produce basic waveforms up to 1 MHz. We were somewhat surprised the unit didn’t sport a touch screen, which is why you can see [Marco’s] fingers in the screenshot above. He seems to like the dual rotary encoder system the devices uses for navigation.

Where this really stands out is that it is open source for the the firmware running on the STM32 processor inside. We so rarely see this for commercially available bench tools and it makes this a fine hacking platform. It’s easy to imagine adding features like digital signals out and decoding digital data. It would be interesting to marry it with a WiFi chip and use it as a front end for another device over WiFi. Lots of possibilities. [Marco] shows that even though he’s not familiar with the STM32, he was able to add a custom waveform output to the device easily. This has the potential to be a custom troubleshooting platform for your builds. Lining up all of the sensing and signal generation settings for each specific type of test means you don’t need a guru to walk through the common failure modes of a product.

There are many small inexpensive scopes out there that might not match a big bench instrument but can still be plenty useful. [Jenny List] just reviewed one that comes in at around $21. And last year, we saw a sub-$100 scope that would net you just one channel scope. That’s progress!

MiSTer Upgrades Vintage Computer Recreations

The MiST project provides an FPGA-based platform for recreating vintage computers. We recently saw an upgraded board — MiSTer — with a similar goal but with increased capability. You can see a video of the board acting like an Apple ][ playing Pac Man, below.

The board isn’t emulating the target computer. Rather, it uses an FPGA to host a hardware implementation of the target. There are cores for Apple, Atari, Commodore, Coleco, Sega, Sinclair and many other computers. There are also many arcade game cores for games like Defender, Galaga, and Frogger.

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More Homemade PCB Tinning

[Marko] styles himself as a crazy chemist. His video showing a fast tin plating solution for PCBs (YouTube, see below) doesn’t seem so crazy. We will admit, though, it uses some things that you might have to search for.

The formula calls for stannous chloride — you could probably make this by dissolving tin in hydrochloric acid. There’s also thiourea — the main chemical in silver-cleaning dips like Tarn-X. Sulphuric acid and deionized water round out the recipe.

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If You Want To Spend On A Microscope

A quick check of the usual Chinese websites will yield USB microscopes for a very low price. However, many of these are little more than webcams with some cheap optics. Not that they can’t be useful, but they probably won’t compete with an expensive instrument like a Dino-Lite. [Shahriar] looks at the latest offerings from Dino-Lite and shows how they can be useful when examining electronics. You can see the video below, but be warned: these little microscopes are not cheap. The entry-level model starts at about $100 and they go up  — way up — from there.

Still, many of us spend as much or more on necessary gear and these days a microscope for inspecting tiny circuits is pretty handy. In addition to the optical instruments, [Shahriar] also looks at a stepper motor-driven microscope stage, which is interesting.

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