Coin Sorter Is Elegant And Beautiful

January 16, 2022 by Zoe Skyforest 32 Comments

Counting change is a great way to teach children about mathematics and money, but it grows tiresome for those of us that have passed the first grade. Thus, a machine should the job, as [Daniele Tartaglia] demonstrates.

A vibrating motor is used to shake a hopper full of coins, letting them fall through a feeder slot into the machine at a steady rate. They then go through a size-based sorter, which flicks the coins into a different channel depending on their physical dimensions. The coins are counted via infrared sensors wired up to an Arduino, and then pass through a rather lovely maze on their way down to sorting bins at the bottom of the machine.

It’s a tidy build, and a great thing to have if you regularly find yourself needing to count change. We haven’t seen too many coin counters before, but we have seen a laundromat given an overhaul with some hacker skills. Video after the break.

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Giant Wheels Make For Exciting Powered Rollerskates

January 15, 2022 by Zoe Skyforest 14 Comments

Roller skates are fun and all, but they’re pretty well limited to rolling on relatively smooth surfaces. [Fireball Tool] wanted something a little more rugged, so set about a build of his own.

The challenge of the design was to build these skates using as many wheelchair parts as possible, including the wheels. Roughly 22″ tall, the wheels have great bearings inside and are designed to run on a single-sided axle support, perfect for the skates. A metal bracket is then used to attach a snowboard boot binding so the wheels can be fitted to the wearer’s feet. Training wheels were fitted to the rear to make it easier for the rider, while a chainsaw engine was pressed into service to provide some welcome propulsive force.

In a short test on a flat workshop floor, the wheels performed ably. The hope is that the large diameter wheels should do better than traditional roller skates would on rough surfaces like grass or dirt. We look forward to seeing that test in action as a comparison to other powered skates we’ve seen. Video after the break.

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Recycling Soda Bottles Into Filament To Print Smaller Soda Bottles

January 15, 2022 by Zoe Skyforest 32 Comments

Thermoplastics are great, because you can melt them down and reform them into whatever you like. This is ably demonstrated by [The Q] by recycling old soda bottles into usable 3D printer filament.

Cute, huh? Why aren’t Coca-Cola making these? Tiny fake grocery items already proved hugely popular in Australia.

Soda bottles are usually made out of PET plastic, or polyethylene terephthalate, which is one of the most popular thermoplastics in modern society. A soda bottle can be cut into a continuous long, thin strip with the use of a simple hand-operated machine that slices the bottle with a blade. This strip of plastic can then be fed through a heated nozzle in order to produce filament for 3D printing. [The Q] demonstrates both parts of this process, including using a motorized reel to take up filament as the bottle material is fed through the extruder.

The filament is then demonstrated by printing tiny versions of soda bottles. [The Q] fills these with soda and gives them the appropriate lids and labels for completion’s sake. It’s a neat way to demonstrate that the filament actually works for 3D printing. It bears noting that such prints are almost certainly not food safe, but it’s really a proof of concept rather than an attempt to make a usable beverage container.

Like similar builds we’ve seen in the past, the filament is of limited length due to the amount of plastic in a single bottle. We’d like to see a method for feeding multiple bottles worth of plastic into the extruder to make a longer length spool, as joining lengths of filament itself can be fraught with issues. Video after the break.

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Travel Guitar Hacked With Digital FX Setup

January 14, 2022 by Zoe Skyforest 8 Comments

[Courcirc8] was a big fan of the ALP AD-80, with the travel guitar being a surprisingly competent instrument despite its folding form-factor. However, the onboard headphone amp left something to be desired, so it was time to get hacking.

To achieve better audio output, [courcirc8] decided to purchase an iRig HD 2 guitar interface, and installed it inside the body of the compact guitar. The original volume pot on the guitar was instead spliced into the iRig circuit, and a switch hooked up to allow the guitar to output clean tones to an amp or the digital audio output of the iRig instead. It’s a tight fit inside, but it all nestles in there rather neatly when finished.

The result is a compact guitar that has a capable digital FX platform built in to the body; all one has to do is hook up a smartphone to gain access to a broad selection of software effects. It makes the guitar much more of a Swiss Army knife when playing on the road.

We’ve seen others before installing guitar effects into the instrument itself; it remains perhaps one of the best ways a hacker can express themselves with a completely individual instrument!

Toilet Paper Warmer Is A Unique Chinese Luxury

January 14, 2022 by Zoe Skyforest 32 Comments

[Handy Geng] lives in Baoding, China, where average winter temperatures can get as low as −7.7 °C (18.1 °F). Rather than simply freezing in the cold when using the bathroom, he decided he could do better. Thus came about his rather unique toilet paper heating system.

The build uses a gas burner heating up a wok. Toilet paper is fed into the wok body via motorized rollers salvaged from what appears to be an old counterfeit money detector. The wok is then shaken by a second motor in order to more evenly heat the toilet paper within. The burner can then be turned off, and the lid of the wok opened in order to gain access to the toasty toilet paper.

The system heats the toilet paper to a scorching 75 °C (167 °F); a little too warm to comfortably touch, but thankfully toilet paper doesn’t have a lot of thermal mass so cools off relatively quickly. It’s also thankfully well below the auto-ignition temperature of paper of 451 °F.

It’s a noisy, clanging machine that nonetheless provides the same warmth and comfort that you’re probably more familiar with from the office photocopier. It’s not [Handy Geng]’s first bathroom hack, either. Video after the break.

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Ride-on Tracked Vehicle Is A Stout Metal Build

January 13, 2022 by Zoe Skyforest 17 Comments

When we think of tracked vehicles, we normally think of tanks, or perhaps heavy construction machinery. Meanwhile the average member of the public is left out of the fun. [Bob] of [Making Stuff] won’t be one of them, however, having put together a ride-on tracked vehicle for his own enjoyment.

The machine is welded together from plenty of steel, making it more than tough enough to soak up the punishment of off-road duty. The design features four suspended buggy wheels on either side running inside rubber tracks, with a cogged drive wheel at the front. Propulsion is thanks to a 440 cc DuroMax engine good for a full 18 horsepower and 26 ft-lbs of torque, driving the tracks through a differential mounted up front.

The design has one major issue at the moment. The heavy engine is mounted ahead of the front wheel inside the tracks, which means the vehicle wants to nosedive at the slightest provocation. Such an event would be highly uncomfortable for the rider, so mods are needed, either by scooching the engine back a little or pushing the wheels forward.

We look forward to seeing [Bob] fix the issues and get the machine driving soon. We’ve seen other tracked builds before, too – often on the smaller scale. Video after the break.

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Stout Peristaltic Pump Fabricated From Scratch

January 12, 2022 by Zoe Skyforest 18 Comments

The peristaltic pump is perhaps most well known for its ability to pump fluids without the pump mechanism coming into contact with the working fluid. This is key for food-safe applications and other situations where a pump could contaminate the fluid. [Maciej Nowak] has built a great example of such a pump, crafted out of aluminium from scratch.

The build video covers the machining process in detail, showing how the aluminium body was fabricated on the lathe before installing bearings and a silicone hose. The pump shaft was then fabricated, along with a set of brass rollers to press along the tube, creating the pumping action. The rollers were also lubricated in order to reduce friction on the tubing. Powering the pump is a small DC motor, sending drive via a small toothed belt, giving the finished build quite an industrial look.

We’re used to seeing plenty of 3D-printed pumps about the place. This build, while it requires a fully-equipped machine shop, is much tougher than anything plastic, and you could easily use it to break a window in an emergency too, an obscure feature nevertheless requested by some discerning pump customers.

[Maciej] shows off the build by pumping some green liquid, noting the peristaltic design requires no priming which makes operation much easier. It’s also bidirectional, and can be run very slowly if required.

Overall, it’s a build that shows off the benefits of working in metal as well as the great features of the peristaltic pump design. Video after the break.

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