3D Printed Train Set Aims For Speed

May 12, 2020 by Zoe Skyforest 32 Comments

For most involved in the hobby, model trains involve buying track from off-the-shelf suppliers, and lots of delicate painting and finishing. Conversely, [Ivan] just wanted to make something fast and fun, busting out the 3D printer in due course.

While the title of “World’s fastest toy train” is somewhat dubious, the build has its value as an interesting way of doing things. The train is 3D printed, with pressed-in ball bearings and metal shafts for the bogies. Differing from usual practice, this train carries its power supply on board, in the form of a LiPo battery. It’s hooked up to a brushless motor and controlled by a standard RC car setup.

The track is an impressive structure, consisting of 3D printed rails and supports. These are assembled and then screwed down to plywood baseplates, which are hot glued to the flat concrete floor of [Ivan]’s workshop. Strings were used to align everything as straight and true as possible. The track features a steep banking which helps with cornering. However, the straights remain banked in an effort to avoid the complex modelling of a transition. This leads to some derailments at higher speeds on the flat sections.

While it’s not yet perfect, [Ivan] has done a great job of demonstrating a quick and easy way to build a model railway out of almost entirely 3D printed components. We can’t wait to see improvements to the rails and railcars, and hope to see speeds increase significantly in future tests. 3D printing tends to bring some interesting results to bear on the model train world, such as this vertical hanging setup. Video after the break.

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Neat And Tidy USB-C Conversions For Legacy Devices

May 12, 2020 by Zoe Skyforest 42 Comments

USB-C has been on the market for a good few years now, and it’s finally starting to take over. Many new laptops only come with the newer port, making it difficult to use legacy USB-A devices. [Matt] doesn’t like mucking about with dongles and hubs, so set about converting some older hardware to the new standard. (Video, embedded below.)

[Matt] first set about hacking a Logitech wireless mouse dongle, peeling apart the original USB A connector to gain access to the PCB inside. A USB C breakout board is then sourced, and the relevant pins in the USB-C connector are soldered to the original USB-A connector pads. Unfortunately, the breakout board is configured as a host device, unsuitable for peripherals. Replacing a pull-up resistor with a pull-down on the VCONN and CC1 pins rectifies this. With the mod done, the mouse enumerates and is fully functional over USB-C. A little Sugru is then used to wrap everything up neatly.

[Matt] then progresses through several other similar mods to other hardware, sharing useful tips on how to make things as neat and useful as possible. It’s a tidy hack that could make your user experience with a new laptop much less painful. USB-C mods are becoming more common, and we’ve seen plenty done to soldering irons thanks to the Power Delivery spec.
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Making Art With Keycap Bots

May 7, 2020 by Zoe Skyforest 9 Comments

Robots come in all shapes and sizes, from remote landers on distant planets to assembly arms working hard in auto plants. Of course, the definition is broad and can contain more frivolous entities, too. [smdavee]’s watercoloring ‘bots may not be particularly complex or sentient, but they’re a fun creative build.

The design is akin to that of the BristleBot, with a pager vibration motor allowing the ‘bot to wobble about on unsteady feet. In this case, a keyboard cap is used, with cottontips inserted in the base to act as legs. These are then dipped in watercolor paints, and the attached motor is then switched on to vibrate the ‘bot around the page.

It’s an easy build, and one that would be particularly well-suited to teaching young children basic electronic concepts. Plus, there’s the added fun of getting to make a mess with watercolors, too. If you’ve got a fun art robot hiding away in your garage, be sure to let us know. Video after the break.

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Hoverboard Becomes Kart In Easy Build

May 6, 2020 by Zoe Skyforest 11 Comments

The hoverboard furnished to the world in the 2010s was not the one promised to us by Hollywood. Rather than a skateboard without wheels, we got a handsfree Segway, delivering faceplanting fun for the whole family. [Emanuel Feru] decided to repurpose his into a much safer electric kart.

The build starts with a pedal-powered children’s kart, which has its drivetrain and rear axle removed. The hoverboard is bolted in its place, with its track and wheel size conveniently similar enough to make this practical. The original circuitboards are left in place, reprogrammed with custom firmware for their new role. [Emanuel]’s code enables the stock hardware to drive the motors with Field Oriented Control, for better efficiency. Additionally, the hardware reads a set of pedals cribbed from a PC racing wheel for throttle input, replacing the original gyrometer setup. With field weakening enabled, [Emanuel] reports the kart reaching up to 40 km/h.

It’s a tidy hack that makes great use of all the original hoverboard hardware, rather than simply throwing new parts at the problem. We’ve seen similar hacks before, with Segways in lieu of 2015’s most dangerous Christmas gift. Video after the break.

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How To Get Into Cars: Forced Induction

April 16, 2020 by Zoe Skyforest 43 Comments

For those addicted to automotive thrills, there’s always an underlying lust for more power. For those chasing a bigger number, forced induction is one of the most effective ways to achieve it. In addition to more grunt, you get a whole bunch of fun new noises, too. For those with a naturally aspirated car, here’s how you go about converting to forced induction.

Superchargers and Turbos

When we talk about forced induction, we’re talking about forcing more air into the engine under pressure. With more air available, it’s possible to fully combust more fuel, creating more power. The two most common ways of doing this are supercharging and turbocharging. We’ll be using the common automotive vernacular here, so those eager to bicker about terminology from the early 20th century aircraft industry best do it in the comments. Continue reading “How To Get Into Cars: Forced Induction” →

COVID-19 And The State Of The Climate

April 10, 2020 by Zoe Skyforest 48 Comments

The novel coronavirus sweeping the globe has led governments to institute widespread quarantines to stem the spread. Many industries have slowed production or shutdown entirely, and economic activity has slowed to a crawl. This has naturally led to a sudden reduction in greenhouse gas emissions. But how great will the effect be, and will it buy us any real time?

On The Ground

Nitrogen dioxide levels in China have dropped sharply with the reduction in industrial activity due to COVID-19. Image source: NASA

In the wake of COVID-19, good news stories have sprung up as people look for a silver lining. Unfortunately, these stories aren’t always true. There aren’t dolphins in the waters of Venice, though the water has cleared due to reduced boat activity. And drunken elephants did not begin roaming the mountains of China.

Despite this, there have been notable reductions in emissions in several areas due to government-mandated lockdowns. Northern Italy is seeing a much lower concentration of nitrogen dioxide, likely due to reduced industrial and vehicular activity. Carbon monoxide levels have similarly dropped in New York, while China has seen its carbon emissions temporarily drop by a full 25%.

On the surface of it, these are all promising numbers. Many are cautiously optimistic that this could be a major development to help stave off the worst of climate change for a little longer. Nonetheless, it’s early days yet, and what happens after the crisis passes is just as important as what’s happening now.

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PCB Mill Turns Out Stylish Necklace

April 7, 2020 by Zoe Skyforest 6 Comments

When needing a custom PCB, most of us will whip up design files and send them off to a board house. Prices are low and turnaround times are bearable, with quality that’s difficult to replicate at home. The old methods still have some value however, as [Bantam Tools] demonstrate with this attractive glowing hummingbird necklace.

The back side of the pendant neatly hides a button cell battery and a small SMD switch.

The necklace is made of copper-clad board, the type typically used by those who would etch their own PCBs at home. In this case, the board is placed on a [Bantam Tools] mill, which removes copper strategically and cuts out the final shape. This creates a series of traces on the back for a battery, LEDs and a small swtich, while creating areas on the other side of the board for light to shine through.

With a battery installed, the LEDs on the back side of the necklace glow through the fiberglass for a beautiful effect. With a PCB mill and a reflow oven, it’s remarkably easy to make, too. Of course, if you like your parts density a little higher, these FPGA earrings might be more your speed!