Techniques For Making Complex Carbon Fibre Tube Parts

July 18, 2020 by Zoe Skyforest 19 Comments

Many a hacker spent their high school years picking up a few new skills in workshop classes. Whether it be woodworking, welding, or the patient, delicate skill of technical drawing, they’ve been a mainstay of secondary education for decades. However, composites are new enough that they aren’t a major feature of the curriculum. For those wishing to fill in a few gaps, [Easy Composites] have some great videos on carbon fibre techniques.

The video in question concerns the manufacture of a complex cross-section tube part, but these techniques can also apply to more complex hollow sections, like a bike frame, for example. Starting with a mold, the first step is to cut a rough template. This is then used to lay down the first layer of pre-preg carbon fibre material, and a more accurate template is made. The rest of the steps involve the production of a secure lap joint between subsequent layers, and how to properly use vacuum bag techniques on hollow parts.

It’s a useful primer on the basics of producing hollow carbon fibre parts with prepreg material. We’ve featured composites before, with this bulletproof armor a particularly good example. Video after the break.

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USB Flash Drive Reveals Strange SD Card Heart

July 17, 2020 by Zoe Skyforest 41 Comments

Many a hacker has dug an old flash drive out of the bottom of a backpack, and peeled apart the damaged plastic case to look inside. More often then not, you’d expect to see some SMD chips on a PCB along with a few passives, an LED and a USB port. [Gough] found something else entirely, and documented it for the interested public.

Inside the Comsol 8GB USB stick, [Gough] found an entire microSD card. One might be led to think this is a card reader and microSD masquerading as a normal flash drive, but the reality is far different. Instead, the drive contains a Flash memory controller which addresses the microSD card as raw NAND, through test points normally covered up on consumer-grade cards. The drive appears to be manufactured from factory second microSD cards that don’t pass the normal tests to be onsold to the public.

Armed with software obtained through spurious channels, [Gough] is able to dive deeper into the guts of the flash drive. The engineering tools allow the card to be optimised for capacity or speed, and different levels of error correction. It’s even possible to have the flash drive emulate a U3 CD ROM drive for OS installs and other purposes.

It’s a great dive into how USB drives work on a low level, and how the firmware and hardware work together. We’ve seen other flash drive hacks before too – like this simple recovery trick!

Hyundai Makes Push Towards Fuel Cell Trucking

July 16, 2020 by Zoe Skyforest 102 Comments

Hyundai has begun shipping fuel-cell based heavy duty trucks to face off against battery-electric trucks in the commercial hauling market.

Battery electric vehicles, more commonly known as electric cars, have finally begun to take on the world in real numbers. However, they’re not the only game in town when it comes to green transportation. Fuel cells that use tanks of hydrogen to generate electricity with H₂O as the main byproduct have long promised to take the pollution out of getting around, without the frustrating charge times. Thus far though, they’ve failed to make a major impact. Hyundai still think there’s value in the idea, however, and have developed their XCIENT Fuel Cell truck to further the cause. Continue reading “Hyundai Makes Push Towards Fuel Cell Trucking” →

RC Car Becomes Useful Little Mower

July 7, 2020 by Zoe Skyforest 16 Comments

When we think of lawn mowers, our first thought is of heavy, rusty old machines that take the best part of an afternoon to get started. Of course, there’s always another way, as [Mark] ably demonstrates with his own build.

Beginning from an unconventional starting point, [Mark] chose a remote control car, of the type that can flip and drive in both orientations. Having lost the controller, he started by ripping out the original electronics. In its place, an ESP32 receives signals from a FlySky RC receiver, and runs the drive motors with a Sparkfun Monster Motor Shield. Another channel on the receiver is hooked up directly to a drone speed controller driving a brushless motor, outfitted with a sawblade to cut the grass.

It’s a small platform, and one that ordinarily you might doubt could do the job. However, for [Mark]’s purposes, the rig works just fine, and has been doing good work for the last two years! We’ve seen mowers hacked before too, like this autonomous rig out in the wild. Video after break.

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Not Just GPS: New Options For Global Positioning

July 7, 2020 by Zoe Skyforest 79 Comments

A few weeks ago, China launched the final satellite in its BeiDou-3 satellite positioning system. Didn’t know that China had its own GPS? How about Europe’s Galileo, Russia’s GLONASS, or Japan’s QZSS? There’s a whole world of GPS-alikes out there. Let’s take a look.

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Remote Code Execution On The N64

July 6, 2020 by Zoe Skyforest 4 Comments

Some like to garden in their spare time, while others prefer to smoke cigars or fold complicated origami figurines. Security researcher ~~[grifter]~~ [CTurt] seems to enjoy cracking consoles instead, and had a go at exploiting the Nintendo 64 over an obscure modem interface.

The 1990s were a wild time, where games shipped in cartridges. This format opened up crazy possibilities to add additional hardware to the cartridge itself. Perhaps most famously, Nintendo packed in the SuperFX chip to enable 3D graphics on the Super Nintendo. Later on, the N64 game Morita Shogi 64 shipped with an entire telephone modem in the cartridge itself. The resulting exploit is therefore dubbed “shogihax”.

Armed with a dodgy GameShark and a decompiler, [CTurt] set to work. Through careful parsing of the code, they were able to find a suitable overflow bug in the game when using the modem. Unlike more pedestrian savegame hacks, this not only allowed for the execution of arbitrary code but also the modem interface means that it’s possible to continually stream more data to the console on an ad-hoc basis.

It’s a great hack that takes advantage of a relatively accessible cartridge, rather than relying on more obscure hardware such as the N64DD modem or other rarities. We’ve seen other N64 homebrew hacks before, too. Video after the break.

Thanks to [grifter] for the tip!

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Bathymetric Map Uses Edge Lighting To Stunning Effect

July 5, 2020 by Zoe Skyforest 8 Comments

A bathymetric map is one concerning the floor or bottom of a body of water. It’s the wet equivalent of a topographical map. Combine this with humanity’s inherent taste in seaside real estate, and they can be quite attractive when done correctly. We’d say this effort from [pubultrastar] hits the mark.

Created as a commission piece, the subject of the map is Tichigan Lake in Wisconsin, USA. Made on a Glowforge laser cutter, the design is built of layers of lasercut wood stacked up to represent the natural contours of the bottom of the lake. There’s also a layer of acrylic included, to which special standoffs are fitted. These standoffs hide blue LEDs inside, which allow the acrylic to be edge lit without the LEDs themselves being visible.

The final effect is impressive, with the blue water contrasting artfully with the laser-engraved wood front panel when the lights are turned on. It’s an excellent conversation piece, particularly for those with a waterfaring bent. It’s not the first bathymetric map we’ve featured, either, with this book serving as a particularly stunning example.