Tricked Out Miter Fence Has All The Features

February 22, 2025 by No comments

“World’s best” is a mighty ambitious claim, regardless of what you’ve built. But from the look of [Marius Hornberger]’s tricked-out miter fence, it seems like a pretty reasonable claim.

For those who have experienced the torture of using the standard miter fence that comes with machine tools like a table saw, band saw, or belt sander, any change is likely to make a big difference in accuracy. Miter fences are intended to position a workpiece at a precise angle relative to the plane of the cutting tool, with particular attention paid to the 90° and 45° settings, which are critical to creating square and true joints.

[Marius] started his build with a runner for the T-slot in his machine tools, slightly undersized for the width of the slot but with adjustment screws that expand plastic washers to take up the slack. An aluminum plate equipped with a 3D printed sector gear is attached to the runner, and a large knob with a small pinion mates to it. The knob has 120 precisely positioned slots in its underside, which thanks to a spring-loaded detent provide positive stops every 0.5°. A vernier scale also allows fine adjustment between positive stops, giving a final resolution of 0.1°.

Aside from the deliciously clicky goodness of the angle adjustment, [Marius] included a lot of thoughtful touches. We particularly like the cam-action lock for the angle setting, which prevents knocking your fine angle adjustment out of whack. We’re also intrigued by the slide lock, which firmly grips the T-slot and keeps the fence fixed in one place on the machine. As for the accuracy of the tool, guest meteorologist and machining stalwart [Stefan Gotteswinter] gave it a thumbs-up.

[Marius] is a veteran tool tweaker, and we’ve featured some of his projects before. We bet this fence will see some use on his much-modified drill press, and many of the parts for this build were made on his homemade CNC router.

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Retrotectacular: Ham Radio As It Was

February 21, 2025 by 2 Comments

We hear a lot about how ham radio isn’t what it used to be. But what was it like? Well, the ARRL’s film “The Ham’s Wide World” shows a snapshot of the radio hobby in the 1960s, which you can watch below. The narrator is no other than the famous ham [Arthur Godfrey] and also features fellow ham and U.S. Senator [Barry Goldwater]. But the real stars of the show are all the vintage gear: Heathkit, Swan, and a very oddly placed Drake.

The story starts with a QSO between a Mexican grocer and a U.S. teenager. But it quickly turns to a Field Day event. Since the film is from the ARRL, the terminology and explanations make sense. You’ll hear real Morse code and accurate ham lingo.

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Genetic Algorithm Runs On Atari 800 XL

February 21, 2025 by 1 Comment

For the last few years or so, the story in the artificial intelligence that was accepted without question was that all of the big names in the field needed more compute, more resources, more energy, and more money to build better models. But simply throwing money and GPUs at these companies without question led to them getting complacent, and ripe to be upset by an underdog with fractions of the computing resources and funding. Perhaps that should have been more obvious from the start, since people have been building various machine learning algorithms on extremely limited computing platforms like this one built on the Atari 800 XL.

Unlike other models that use memory-intensive applications like gradient descent to train their neural networks, [Jean Michel Sellier] is using a genetic algorithm to work within the confines of the platform. Genetic algorithms evaluate potential solutions by evolving them over many generations and keeping the ones which work best each time. The changes made to the surviving generations before they are put through the next evolution can be made in many ways, but for a limited system like this a quick approach is to make small random changes. [Jean]’s program, written in BASIC, performs 32 generations of evolution to predict the points that will lie on a simple mathematical function.

While it is true that the BASIC program relies on stochastic methods to train, it does work and proves that it’s effective to create certain machine learning models using limited hardware, in this case an 8-bit Atari running BASIC. In previous projects he’s also been able to show how similar computers can be used for other complex mathematical tasks as well. Of course it’s true that an 8-bit machine like this won’t challenge OpenAI or Anthropic anytime soon, but looking for more efficient ways of running complex computation operations is always a more challenging and rewarding problem to solve than buying more computing resources.

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Schematic of a circuit

Hacking Flux Paths: The Surprising Magnetic Bypass

February 21, 2025 by 4 Comments

If you think shorting a transformer’s winding means big sparks and fried wires: think again. In this educational video, titled The Magnetic Bypass, [Sam Ben-Yaakov] flips this assumption. By cleverly tweaking a reluctance-based magnetic circuit, this hack channels flux in a way that breaks the usual rules. Using a simple free leg and a switched winding, the setup ensures that shorting the output doesn’t spike the current. For anyone who is obsessed with magnetic circuits or who just loves unexpected engineering quirks, this one is worth a closer look.

So, what’s going on under the hood? The trick lies in flux redistribution. In a typical transformer, shorting an auxiliary winding invites a surge of current. Here, most of the flux detours through a lower-reluctance path: the magnetic bypass. This reduces flux in the auxiliary leg, leaving voltage and current surprisingly low. [Sam]’s simulations in LTspice back it up: 10 V in yields a modest 6 mV out when shorted. It’s like telling flux where to go, but without complex electronics. It is a potential stepping stone for safer high-voltage applications, thanks to its inherent current-limiting nature.

The original video walks through the theory, circuit equivalences, and LTspice tests. Enjoy!

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Reviewing A Very Dodgy BSK-602 Adjustable Power Supply

February 21, 2025 by 12 Comments

There’s no shortage of cheap & cheerful power supplies which you can obtain from a range of online retailers, but with no listed certification worth anything on them calling them ‘dodgy’ is more of a compliment. On the [DiodeGoneWild] YouTube channel an adjustable power supply by the model name BSK-602 is tested and torn down to see exactly what less than $5 off sites like Alibaba will get you.

Perhaps unsurprisingly, voltage regulation is very unstable with massive drifting when left to heat up for a few hours, even though it does hit the 3 V to 24 V DC and 3 A output that it’s optimistically rated for. After popping open the adapter, a very basic switching mode power supply is revealed with an abysmal component selection and zero regard for safety or primary and secondary side isolation. With the case open, the thermal camera reveals that the secondary side heats up to well over 150 °C, explaining why the case was deforming and the sticker peeling off after a few hours of testing.

The circuit itself is based around a (possibly legit) UC3843RN 500 kHz current mode PWM controller, with the full schematic explained in the video. Highlights include the lack of inrush protection, no EMI filtering, a terrible & temperature-dependent voltage reference, not to mention poor component selection and implementation. Basically it’s an excellent SMPS if you want to blast EMI, fry connected electronics and conceivably burn down your home.

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Pocket Device Tracks Planets And The ISS

February 21, 2025 by 5 Comments

Ever been at a party and landed in a heated argument about exactly where the International Space Station (ISS) is passing over at that very instant? Me neither, but it’s probably happened to someone. Assuming you were in that situation, and lacked access to your smartphone or any other form of internet connected device, you might like the pocket-sized Screen Tracker from [mars91].

The concept is simple. It’s a keychain-sized item that combines an ESP32, a Neopixel LED, and a small LCD screen on a compact PCB with a couple of buttons. It’s programmed to communicate over the ESP32’s WiFi connection to query a small custom website running on AWS. That website processes orbit data for the ISS and the positions of the planets, so they can be displayed on the LCD screen above a map of the Earth. We’re not sure what font it uses, but it looks pretty cool—like something out of a 90s sci-fi movie.

It’s a great little curio, and these sort of projects can have great educational value to boot. Creating something like this will teach you about basic orbits, as well as how to work with screens and APIs and getting embedded devices online. It may sound trivial when you’ve done it before, but you can learn all kinds of skills pursuing builds like these.

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Hackaday Podcast Episode 309: Seeing WiFi, A World Without USB, Linux In NES In Animal Crossing

February 21, 2025 by 1 Comment

This week Hackaday Editors Elliot Williams and Tom Nardi start things off with updates on the rapidly approaching Hackaday Europe and the saga of everyone’s favorite 3D printed boat.

From there they’ll cover an impressive method of seeing the world via WiFi, Amazon’s latest changes to the Kindle ecosystem, and an alternate reality in which USB didn’t take over the peripheral world. You’ll also hear about a multi-level hack that brings the joys of Linux into the world of Animal Crossing, 3D printed circuit components, and the imminent release of KiCAD 9.

Stick around until the end to learn about a unique hardened glass from East Germany and the disappointing reality of modern voice control systems.

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