Field Guide To The North American Weigh Station

June 26, 2025 by Dan Maloney 39 Comments

A lot of people complain that driving across the United States is boring. Having done the coast-to-coast trip seven times now, I can’t agree. Sure, the stretches through the Corn Belt get a little monotonous, but for someone like me who wants to know how everything works, even endless agriculture is fascinating; I love me some center-pivot irrigation.

One thing that has always attracted my attention while on these long road trips is the weigh stations that pop up along the way, particularly when you transition from one state to another. Maybe it’s just getting a chance to look at something other than wheat, but weigh stations are interesting in their own right because of everything that’s going on in these massive roadside plazas. Gone are the days of a simple pull-off with a mechanical scale that was closed far more often than it was open. Today’s weigh stations are critical infrastructure installations that are bristling with sensors to provide a multi-modal insight into the state of the trucks — and drivers — plying our increasingly crowded highways.

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PLA With PETG Core Filament Put To The Test

June 26, 2025 by Maya Posch 27 Comments

The Stronghero 3D hybrid PLA PETG filament, with visible PETG core. (Credit: My Tech Fun, YouTube)

Sometimes you see an FDM filament pop up that makes you do a triple-take because it doesn’t seem to make a lot of sense. This is the case with a hybrid PLA/PETG filament by Stronghero 3D that features a PETG core. This filament also intrigued [Dr. Igor Gaspar] who imported a spool from the US to have a poke at it to see why you’d want to combine these two filament materials.

According to the manufacturer, the PLA outside makes up 60% of the filament, with the rest being the PETG core. The PLA is supposed to shield the PETG from moisture, while adding more strength and weather resistance to the PLA after printing. Another interesting aspect is the multi-color look that this creates, and which [Igor]’s prints totally show. Finding the right temperatures for the bed and extruder was a challenge and took multiple tries with the Bambu Lab P1P including bed adhesion troubles.

As for the actual properties of this filament, the layer adhesion test showed it to be significantly worse than plain PLA or PETG when printed at extruder temperatures from 225 °C to 245 °C. When the shear stress is put on the material instead of the layer adhesion, the results are much better, while torque resistance is better than plain PETG. This is a pattern that repeats across impact and other tests, with PETG more brittle. Thermal deformation temperature is, unsurprisingly, between both materials, making this filament mostly a curiosity unless its properties work much better for your use case than a non-hybrid filament.

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Revealing The Last Mac Easter Egg

June 26, 2025 by Jenny List 34 Comments

A favourite thing for the developers behind a complex software project is to embed an Easter egg: something unexpected that can be revealed only by those in the know. Apple certainly had their share of them in their early days, a practice brought to a close by Steve Jobs on his return to the company. One of the last Macs to contain one was the late 1990s beige G3, and while its existence has been know for years, until now nobody has decoded the means to display it on the Mac. Now [Doug Brown] has taken on the challenge.

The Easter egg is a JPEG file embedded in the ROM with portraits of the team, and it can’t be summoned with the keypress combinations used on earlier Macs. We’re taken on a whirlwind tour of ROM disassembly as he finds an unexpected string in the SCSI driver code. Eventually it’s found that formatting the RAM disk with the string as a volume name causes the JPEG to be saved into the disk, and any Mac user can come face to face with the dev team. It’s a joy reserved now for only a few collectors of vintage hardware, but still over a quarter century later, it’s fascinating to learn about. Meanwhile, this isn’t the first Mac easter egg to find its way here.

Static Electricity Remembers

June 25, 2025 by Bryan Cockfield 12 Comments

As humans we often think we have a pretty good handle on the basics of the way the world works, from an intuition about gravity good enough to let us walk around, play baseball, and land spacecraft on the moon, or an understanding of electricity good enough to build everything from indoor lighting to supercomputers. But zeroing in on any one phenomenon often shows a world full of mystery and surprise in an area we might think we would have fully understood by now. One such area is static electricity, and the way that it forms within certain materials shows that it can impart a kind of memory to them.

The video demonstrates a number of common ways of generating static electricity that most of us have experimented with in the past, whether on purpose or accidentally, from rubbing a balloon on one’s head and sticking it to the wall or accidentally shocking ourselves on a polyester blanket. It turns out that certain materials like these tend to charge themselves positively or negatively depending on what material they were rubbed against, but some researchers wondered what would happen if an object were rubbed against itself. It turns out that in this situation, small imperfections in the materials cause them to eventually self-order into a kind of hierarchy, and repeated charging of these otherwise identical objects only deepen this hierarchy over time essentially imparting a static electricity memory to them.

The effect of materials to gain or lose electrons in this way is known as the triboelectric effect, and there is an ordering of materials known as the triboelectric series that describes which materials are more likely to gain or lose electrons when brought into contact with other materials. The ability of some materials, like quartz in this experiment, to develop this memory is certainly an interesting consequence of an otherwise well-understood phenomenon, much like generating power for free from static electricity that’s always present within the atmosphere might surprise some as well.

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Simulating Empires With Procedurally Generated History

June 25, 2025 by Tyler August 11 Comments

Procedural generation is a big part of game design these days. Usually you generate your map, and [Fractal Philosophy] has decided to go one step further: using a procedurally-generated world from an older video, he is procedurally generating history by simulating the rise and fall of empires on that map in a video embedded below.

Now, lacking a proper theory of Psychohistory, [Fractal Philosophy] has chosen to go with what he admits is the simplest model he could find, one centered on the concept of “solidarity” and based on the work of [Peter Turchin], a Russian-American thinker. “Solidarity” in the population holds the Empire together; external pressures increase it, and internal pressures decrease it. This leads to an obvious cellular automation type system (like Conway’s Game of Life), where cells are evaluated based on their nearest neighbors: the number of nearest neighbors in the empire goes into a function that gives the probability of increasing or decreasing the solidarity score each “turn”. (Probability, in order to preserve some randomness.) The “strength” of the Empire is given by the sum of the solidarity scores in every cell. Continue reading “Simulating Empires With Procedurally Generated History” →

Ceramic Printing Techniques For Plastic

June 25, 2025 by Al Williams No comments

[Claywoven] mostly prints with ceramics, although he does produce plastic inserts for functional parts in his designs. The ceramic parts have an interesting texture, and he wondered if the same techniques could work with plastics, too. It turns out it can, as you can see in the video below.

Ceramic printing, of course, doesn’t get solid right away, so the plastic can actually take more dramatic patterns than the ceramic. The workflow starts with Blender and winds up with a standard printer.

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Homebrew Pockels Cell Is Worth The Wait

June 25, 2025 by Dan Maloney 11 Comments

We haven’t seen any projects from serial experimenter [Les Wright] for quite a while, and honestly, we were getting a little worried about that. Turns out we needn’t have fretted, as [Les] was deep into this exploration of the Pockels Effect, with pretty cool results.

If you’ll recall, [Les]’s last appearance on these pages concerned the automated creation of huge, perfect crystals of KDP, or potassium dihydrogen phosphate. KDP crystals have many interesting properties, but the focus here is on their ability to modulate light when an electrical charge is applied to the crystal. That’s the Pockels Effect, and while there are commercially available Pockels cells available for use mainly as optical switches, where’s the sport in buying when you can build?

As with most of [Les]’s projects, there are hacks galore here, but the hackiest is probably the homemade diamond wire saw. The fragile KDP crystals need to be cut before use, and rather than risk his beauties to a bandsaw or angle grinder, [Les] threw together a rig using a stepper motor and some cheap diamond-encrusted wire. The motor moves the diamond wire up and down while a weight forces the crystal against it on a moving sled. Brilliant!

The cut crystals are then polished before being mounted between conductive ITO glass and connected to a high-voltage supply. The video below shows the beautiful polarization changes induced by the electric field, as well as demonstrating how well the Pockels cell acts as an optical switch. It’s kind of neat to see a clear crystal completely block a laser just by flipping a switch.

Nice work, [Les], and great to have you back.

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