A Safer, Self-Healing Polymer Battery

January 15, 2020 by 4 Comments

Lithium-ion batteries are notorious for spontaneously combusting, with seemingly so many ways that it can be triggered. While they are a compact and relatively affordable rechargeable battery for hobbyists, damage to the batteries can be dangerous and lead to fires.

Several engineers from the University of Illinois have developed a solid polymer-based electrolyte that is able to self-heal after damage, preventing explosions.The material can also be recycled without the use of high temperatures or harsh chemical catalysts. The results of the study were published in the Journal of the American Chemical Society.

As the batteries go through cycles of charge and discharge, they develop branch-like structures known as dendrites. These dendrites, composed of solid lithium, can cause electrical shorts and hotspots, growing large enough to puncture internal parts of the battery and causing explosive chemical reactions between the electrodes and electrolyte liquids. While engineers have been looking to replace liquid electrolytes in lithium-ion batteries with solid materials, many have been brittle and not highly conductive.

The high temperatures inside a battery melt most solid ion-conducting polymers, making them a less attractive option for non-liquid electrolytes. Further studies producing solid electrolytes from networks of cross-linked polymer strands delays the growth of dendrites but produces structures that are too complex to be recovered after damage. In response, the researchers at University of Illinois developed a similar network polymer electrolyte where the cross-link point undergoes exchange reactions and swaps out polymer strands. The polymers stiffen upon heating, minimizing the dendrite problem and more easily breaking down and resolidifying the electrolyte after damage.

Unlike conventional polymer electrolytes, the new polymer also shows properties of conductivity and stiffness increasing with heating. The material dissolves in water at room temperature, making it both energy-efficient and environmentally friendly as well.

The Flexible Permanence Of Copper Tape Circuits

January 15, 2020 by 23 Comments

Somewhere between shoving components into a breadboard temporarily and committing them to a piece of protoboard or a PCB lies the copper tape method. This flexible Manhattan-style method of circuitry formed the basis for [Bunnie Huang]’s Chibitronics startup, and has since inspired many to stop etching boards and start fetching hoards of copper tape.

[Hales] hit the ground running when he learned about this method, and has made many a copper tape circuit in the last year or so. He offers several nice tips on his site that speak from experience with this method, and he’ll even show you how to easily work an SMD breakout board into the mix.

Generally speaking, [Hales] prefers plywood as the substrate to paper or cardboard for durability. He starts by drawing out the circuit and planning where all the tape traces will go and how wide they need to be. Then he lays out copper traces and pads, rubs the tape against the substrate to make it adhere strongly, and reinforces joints and laps with solder before adding the components. As you can see, copper tape circuits can get pretty complicated if you use Kapton tape as insulation between stacked layers of traces.

Copper and Kapton (polyimide) tape are just two of the many useful tapes you may not be aware of. Stick with us a moment and check out [Nava Whiteford]’s exploration of various adhesive marvels.

Tetraethyl Lead: The Solution To One, And Cause Of Many New Problems

January 15, 2020 by 101 Comments

From the 1920s until the 1970s, most gasoline cars in the USA were using fuel that had lead mixed into it. The reason for this was to reduce the engine knocking effect from abnormal combustion in internal combustion engines of the time. While lead — in the form of tetraethyllead — was effective at this, even the 1920s saw both the existence of alternative antiknock agents and an uncomfortable awareness of the health implications of lead exposure.

We’ll look at what drove the adoption of tetraethyllead, and why it was phased out once the environmental and health-related issues came into focus. But what about its antiknock effects? We’ll also be looking at the alternative antiknock agents that took its place and how this engine knocking issue is handled these days.

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Particle Accelerators That Fit On A Chip

January 14, 2020 by 28 Comments

If you were asked to imagine a particle accelerator, you would probably picture a high-energy electron beam contained within a kilometers-long facility, manned by hundreds of engineers and researchers. You probably wouldn’t think of a chip smaller than a fingernail, yet that’s exactly what the SLAC National Accelerator Laboratory’s Accelerator on a Chip International Program (ACHIP) has accomplished.

The Stanford University team developed a device that uses lasers to accelerate electrons along etched channels on a silicon chip. The idea for a miniature accelerator has existed since the laser’s invention in 1960, but the requirement for a device to generate electrons made the early proof-of-concepts difficult to manufacture in bulk.

via Scientific American

The electromagnetic waves produced by lasers have much shorter wavelengths than the microwaves used in full-scale accelerators, allowing them to accelerate electrons in a far more confined space – channels can be shrunk to three one-thousandths of a millimeter wide. In order to couple the lasers and electrons properly, the light waves must push the particles in the correct direction with as much energy as possible. This also requires the device to generate electrons and transmit them via the proper channel. With an accelerator engraved in silicon, multiple components can fit on the same chip.

Within the latest prototype, a laser hits a grating from above the chip, directing the energy into a waveguide. The electromagnetic waves radiate out, moving with the waveguide until they reach an etched pattern that creates a focused electromagnetic field. As electrons move through the field, they accelerate and gain energy.

The results showed that the prototype could boost the electrons by 915 electron volts, equivalent to the electrons gaining 30 million electron volts over a meter. While the change is not on the scale of SLAC, it does scale up more easily since researchers can fit multiple accelerating paths onto future designs without the bulk of a full-scale accelerator. The chip exists as a single stage of the accelerator, allowing more researchers to conduct experiments without the need to reserve space in expensive full-scale particle accelerators.

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Raspberry Pi 4 And The State Of Video Game Emulation

January 14, 2020 by 40 Comments

The modern ideal of pixel art is a fallacy. Videogame art crammed onto cartridges and floppy discs were beholden to the CRT display technology of their day. Transmitting analog video within the confines of dingy yellow-RCA-connector-blur, the images were really just a suggestion of on-screen shapes rather than clearly defined graphics. Even when using the superior RGB-video-over-SCART cables, most consumer grade CRT televisions never generated more than about 400 lines, so the exacting nature of digitized plots became a fuzzy raster when traced by an electron beam. It wasn’t until the late 90s when the confluence of high resolution PC monitors, file sharing, and open source emulation software that the masses saw pixels for the sharp square blocks of color that they are.

More importantly, emulation software is not restricted to any one type of display technology any more than the strata of device it runs on. The open-source nature of videogame emulators always seems to congregate around the Lowest Common Denominator of devices, giving the widest swath of gamers the chance to play. Now, that “L.C.D.” may very well be the Raspberry Pi 4. The single board computer’s mix of tinker-friendly IO at an astonishingly affordable entry price has made it a natural home for emulators, but at fifty bucks what options unlock within the emulation scene?

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The Barcode Revolution: Welcome To Our Automated World

January 8, 2020 by 25 Comments

Featured in many sci-fi stories as a quicker, more efficient way to record and transfer information, barcodes are both extremely commonplace today, and still amazingly poorly understood by many. Originally designed as a way to allow for increased automation by allowing computer systems to scan a code with information about the item it labels, its potential as an information carrier is becoming ever more popular.

Without the tagging ability of barcodes (and their close cousin: RFID tags), much of today’s modern world would grind to a halt. The automated sorting and delivery systems for mail and parcels, entire inventory management systems, the tracing of critical avionics and rocketry components around the globe, as well as seemingly mundane but widely utilized rapid checkout at the supermarket, all depends on some variety of barcodes.

Join me on a trip through the past, present and future of the humble barcode.

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Ask Hackaday: How Do You Keep The 3D Printer From Becoming EWaste

January 2, 2020 by 93 Comments

One thing we sometimes forget in our community is that many of the tecniques and machines that we take for granted are still something close to black magic for many outsiders. Here’s a tip: leave a 3D printer running next time you take a group of visitors round a hackerspace, and watch their reaction as a Benchy slowly emerges from the moving extruder. To us it’s part of the scenery, but to them it’s impossibly futuristic and their minds are blown.

Just because something says it's a Prusa i3, doesn't mean it is a Prusa i3.
Just because something says it’s a Prusa i3, doesn’t mean it is a Prusa i3.

Nearly 15 years after the dawn of the RepRap project we have seen a huge advancement in the capabilities of affordable 3D printers, and now a relatively low three-figure sum will secure a machine from China that will churn out prints whose quality would amaze those early builders. We’ve reached the point in our community at which many people are on their third or fourth printer, and this has brought with it an unexpected side-effect. Where once a hackerspace might have had a single highly prized 3D printer, now it’s not unusual to find a pile of surplus older printers on a shelf. My hackerspaces both have several, and it’s a sight I’ve frequently seen on my travels around others. Perhaps it’s a sign of a technology maturing when it becomes ewaste, and thus it seems affordable 3D printing has matured. Continue reading “Ask Hackaday: How Do You Keep The 3D Printer From Becoming EWaste” →