A 3D-printed magnetic fidget business card with ID storage.

2024 Business Card Challenge: Magnetic Fidget Card

July 7, 2024 by 5 Comments

If you want someone to keep your business card around, you should probably make it really cool-looking, or have it do something useful. It’s kind of the whole point of the 2024 Business Card Challenge. And while we’d normally expect electronics of some persuasion to be involved, we must admit that this magnetic fidget card definitely does something, at least when manipulated. And even when it’s just sitting there, the card has a storage slot for IDs, or whatever you want.

Have you ever played with a magnetic fidget? They are quite satisfying, and making one yourself is likely to be even cheaper than making one of the spinning variety. This one uses a whopping 16 neodymium magnets, which means that it’s probably quite aurally satisfying as well as fun to handle.

And of course, since it’s 3D-printed, you can put whatever you want on the faces and update them easily if something changes. Bonus points to [Bhuvan Bagwe] for designing some for the Hackaday crew!

2024 Business Card Challenge

Hacking A Quansheng Handheld To Transmit Digital Modes

July 5, 2024 by 10 Comments

Have you ever thought about getting into digital modes on the ham bands? As it turns out, you can get involved using the affordable and popular Quansheng UV-K6 — if you’re game to modify it, that is. It’s perfectly achievable using the custom Mobilinkd firmware, the brainchild of one [Rob Riggs].

In order to efficiently transmit digital modes, it’s necessary to make some hardware changes as well. Low frequencies must be allowed to pass in through the MIC input, and to pass out through the audio output. These are normally filtered out for efficient transmission of speech, but these filters mess up digital transmissions something fierce.  This is achieved by messing about with some capacitors and bodge wires. Then, one can flash the firmware using a programming cable.

With the mods achieved, the UV-K6 can be used for transmitting in various digital modes, like M17 4-FSK. The firmware has several benefits, not least of which is cutting turnaround time. This is the time the radio takes to switch between transmitting and receiving, and slashing it is a big boost for achieving efficient digital communication. While the stock firmware has an excruciating slow turnaround of 378 ms, the Mobilinkd firmware takes just 79 ms.

Further gains may be possible in future, too. Bypassing the audio amplifier could be particularly fruitful, as it’s largely in the way of the digital signal stream.

Quansheng’s radios are popular targets for modification, and are well documented at this point.

A Vintage AC Bridge Teardown

June 30, 2024 by 2 Comments

If you ever encounter a British engineer of a certain age, the chances are that even if they use a modern DMM they’ll have a big boxy multimeter in their possession. This is the famous Avo 8, in its day the analogue multimeter to have. Of course it wasn’t the only AVO product, and [Thomas Scherrer OZ2CPU] is here with another black box sporting an AVO logo. This one’s an AC bridge, one of a series of models manufactured from the 1930s through to the late 1940s, and he treats us to a teardown and restoration of it.

Most readers will probably be familiar with the operation of a DC Wheatstone Bridge in which two resistances can be compared, and an AC bridge is the same idea but using an AC source. A component under test is attached to one set of terminals while one with a known value is put on the other, and the device can then be adjusted for a minimum reading on its meter to achieve a state of balance. The amount by which it is adjusted can then be used as a measure of the difference between the two parts, and thus the value of an unknown part can be deduced.

In the case of this AVO the AC is the 50Hz (remembering that this is a British instrument) mains frequency, and the reading from the bridge is taken via a single tube amplifier to a rectifier circuit and the meter. Inside it’s a treasure trove of vintage parts with an electrolytic capacitor that looks as though it might not be original, with a selenium rectifier and a copper oxide signal diode in particular catching our eye. This last part is responsible for some reading anomalies, but after cleaning and lubricating all the switches and bringing up the voltage gently, he’s rewarded with a working bridge. You can see the whole story in the video below the break.

Test equipment from this era is huge, so perhaps not all of you have the space for something like this. Some of us have been known to own other AVO products though.

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The Book That Could Have Killed Me

June 24, 2024 by 88 Comments

It is funny how sometimes things you think are bad turn out to be good in retrospect. Like many of us, when I was a kid, I was fascinated by science of all kinds. As I got older, I focused a bit more, but that would come later. Living in a small town, there weren’t many recent science and technology books, so you tended to read through the same ones over and over. One day, my library got a copy of the relatively recent book “The Amateur Scientist,” which was a collection of [C. L. Stong’s] Scientific American columns of the same name. [Stong] was an electrical engineer with wide interests, and those columns were amazing. The book only had a snapshot of projects, but they were awesome. The magazine, of course, had even more projects, most of which were outside my budget and even more of them outside my skill set at the time.

If you clicked on the links, you probably went down a very deep rabbit hole, so… welcome back. The book was published in 1960, but the projects were mostly from the 1950s. The 57 projects ranged from building a telescope — the original topic of the column before [Stong] took it over — to using a bathtub to study aerodynamics of model airplanes.

X-Rays

[Harry’s] first radiograph. Not bad!
However, there were two projects that fascinated me and — lucky for me — I never got even close to completing. One was for building an X-ray machine. An amateur named [Harry Simmons] had described his setup complaining that in 23 years he’d never met anyone else who had X-rays as a hobby. Oddly, in those days, it wasn’t a problem that the magazine published his home address.

You needed a few items. An Oudin coil, sort of like a Tesla coil in an autotransformer configuration, generated the necessary high voltage. In fact, it was the Ouidn coil that started the whole thing. [Harry] was using it to power a UV light to test minerals for flourescence. Out of idle curiosity, he replaced the UV bulb with an 01 radio tube. These old tubes had a magnesium coating — a getter — that absorbs stray gas left inside the tube.

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The Best DIY PCB Method?

June 23, 2024 by 23 Comments

Now before you start asking yourself “best for what purpose?”, just have a look at the quality of the DIY PCB in the image above. [ForOurGood] is getting higher resolution on the silkscreen than we’ve seen in production boards. Heck, he’s got silkscreen and soldermask at all on a DIY board, so it’s definitely better than what we’re producing at home.

The cost here is mostly time and complexity. This video demonstrating the method is almost three hours long, so you’re absolutely going to want to skip around, and we’ve got some relevant timestamps for you. The main tools required are a cheap 3018-style CNC mill with both a drill and a diode laser head, and a number of UV curing resins, a heat plate, and some etchant.

[ForOurGood] first cleans and covers the entire board with soldermask. A clever recurring theme here is the use of silkscreens and a squeegee to spread the layer uniformly. After that, a laser removes the mask and he etches the board. He then applies another layer of UV soldermask and a UV-curing silkscreen ink. This is baked, selectively exposed with the laser head again, and then he cleans the unexposed bits off.

In the last steps, the laser clears out the copper of the second soldermask layer, and the holes are drilled. An alignment jig makes sure that the drill holes go in exactly the right place when swapping between laser and drill toolheads – it’s been all laser up to now. He does a final swap back to the laser to etch additional informational layers on the back of the board, and creates a solder stencil to boot.

This is hands-down the most complete DIY PCB manufacturing process we’ve seen, and the results speak for themselves. We would cut about half of the corners here ourselves. Heck, if you do single-sided SMT boards, you could probably get away with just the first soldermask, laser clearing, and etching step, which would remove most of the heavy registration requirements and about 2/3 of the time. But if it really needs to look more professional than the professionals, this video demonstrates how you can get there in your own home, on a surprisingly reasonable budget.

This puts even our best toner transfer attempts to shame. We’re ordering UV cure soldermask right now.

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Taking A Look Underneath The Battleship New Jersey

June 19, 2024 by 38 Comments

By the time you read this the Iowa-class battleship USS New Jersey (BB-62) should be making its way along the Delaware River, heading back to its permanent mooring on the Camden waterfront after undergoing a twelve week maintenance and repair period at the nearby Philadelphia Navy Yard.

The 888 foot (270 meter) long ship won’t be running under its own power, but even under tow, it’s not often that you get to see one of the world’s last remaining battleships on the move. The New Jersey’s return home will be a day of celebration, with onlookers lining the banks of the Delaware, news helicopters in the air, and dignitaries and veterans waiting eagerly to greet her as she slides up to the pier.

But when I got the opportunity to tour the New Jersey a couple weeks ago and get a first-hand look at the incredible preservation work being done on this historic ship, it was a very different scene. There was plenty of activity within the cavernous Dry Dock #3 at the Navy Yard, the very same slip where the ship’s construction was completed back in 1942, but little fanfare. Staff from North Atlantic Ship Repair, the company that now operates the facility, were laboring feverishly over the weekend to get the ship ready.

While by no means an exhaustive account of the work that was done on the ship during its time in Dry Dock #3, this article will highlight some of the more interesting projects that were undertaken while it was out of the water. After seeing the thought and effort put into every aspect of the ship’s preservation by curator Ryan Szimanski and his team, there’s no doubt that not only is the USS New Jersey in exceptionally capable hands, but that it will continue to proudly serve as a museum and memorial for decades to come.

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Harmonic Table Keyboard Brings Old Idea Back To Life

June 17, 2024 by 11 Comments

If you missed the introduction of the Axis-49 and Axis-64 keyboards by C-Thru Music, you’re definitely not alone. At the time it was a new musical instrument that was based on the harmonic table, but it launched during the Great Recession and due to its nontraditional nature and poor timing, the company went out of business. But the harmonic table layout has a number advantages for musicians over other keyboard layouts, so [Ben] has brought his own version of the unique instrument to life in his latest project.

Called the Midihex, the keyboard has a number of improvements over the version from C-Thru Music, most obviously its much larger 98 playable keys and five function keys. The keys themselves are similar to Cherry MX keys but which use Hall-effect sensors. This style of key allows the device to send continuous key position information to the host computer, and since this is a MIDI instrument, this capability allows it to support a MIDI protocol called MIDI Polyphonic Expression (MPE) which allows each note to be more finely controlled by the musician than a standard MIDI instrument. The PCB is powered by a Teensy 4.1 at the core.

For any musicians that haven’t tried out a harmonic table before, an instrument like this might be worth trying out. The layout provides easier chord and scale patterns, and for beginner musicians it can have a much shallower learning curve than other types of instruments. If you can’t find an original Axis-49 or Axis-64 anywhere to try out, though, we actually posted a teardown of one way back in 2009 when the company was still producing instruments.

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