NASA Team Sets New Space-to-Ground Laser Communication Record

June 9, 2023 by Joseph Long 13 Comments

[NASA] and a team of partners has demonstrated a space-to-ground laser communication system operating at a record breaking 200 gigabit per second (Gbps) data rate. The TeraByte InfraRed Delivery (TBIRD) satellite payload was designed and built by [MIT Lincoln Laboratory]. The record of the highest data rate ever achieved by a space-to-Earth optical communication link surpasses the 100 Gbps record set by the same team in June 2022.

TBIRD makes passes over an ground station having a duration of about six-minutes. During that period, multiple terabytes of data can be downlinked. Each terabyte contains the equivalent of about 500 hours of high-definition video. The TBIRD communication system transmits information using modulated laser light waves. Traditionally, radio waves have been the medium of choice for space communications. Radio waves transmit data through space using similar circuits and systems to those employed by terrestrial radio systems such as WiFi, broadcast radio, and cellular telephony. Optical communication systems can generally achieve higher data rates, lower loses, and operate with higher efficiency than radio frequency systems. Continue reading “NASA Team Sets New Space-to-Ground Laser Communication Record” →

Easy Graphene Production With A Laser Engraver

May 20, 2023 by Al Williams 14 Comments

Graphene isn’t easy to produce at scale. But making small batches of graphene is doable in a few ways. [Robert Murray-Smith] decided to try producing “flash graphene.” This requires a big capacitor bank that is moderately expensive, so he decided to explain a different technique he read about using an ordinary laser cutter. Check it out in the video below.

We were a little disappointed that he didn’t actually make any graphene this time. He has, however, used other methods in other videos to create some type of graphene. In fact, he has many similar videos going back quite a ways as well as applications with concrete, capacitors, and more. We understand that this method doesn’t produce monolayer graphene, but actually creates a graphene “foam” with interesting properties. [Robert] talks about recent papers that show you can grow graphene on things other than Kapton tape using this method.

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Hackaday Podcast 219: Lots Of Lasers, Heaps Of Ham Radio, And Breaching The Blood Brain Barrier

May 19, 2023 by Dan Maloney No comments

Elliot and Dan teamed up for the podcast this week, bringing you the week’s sweetest hacks. And news too, as the ESA performed a little percussive maintenance on a Jupiter-bound space probe, and we learned about how to get an Orwellian free TV that exacts quite a price. We talked about Bitcoin mining two ways, including a way to put all that waste heat to good use — just don’t expect it to make good financial sense. Why would you stuff zip ties into a hot glue gun? It might just help with plastic repair. Lugging a tube transmitter up a mountain doesn’t sound like a good idea, but with the right design, it’s a lot of fun — and maybe you’ll be better able to tap into Schumann resonances while you’re up there.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download a long series of ones and zeroes that, when appropriately interpreted, sound like two people talking about nerdy stuff!

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Modern CO2 Laser Reviewed

May 15, 2023 by Al Williams 14 Comments

If you’ve got a laser cutter, it is highly probable that it uses a laser diode. But more expensive machines use a carbon dioxide laser tube along with mirrors. There was a time when these lasers came in two flavors: very expensive and amazing or moderately expensive and cheaply made. However, we are seeing that even the moderately expensive machines are now becoming quite advanced. [Chad] reviews a 55-watt xTool P2. At around $5,000, it is still a little spendy for a home shop, but it does have pretty amazing features. We can only hope some less expensive diode lasers will adopt some of these features.

[Chad’s] video that you can see below attempts to recreate some of the amazing things xTool did on their product introduction live stream. He was able to recreate most, but not all of the results. In some cases, he was also able to do better.

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Artemis II Will Phone Home From The Moon Using Laser Beams

May 14, 2023 by Joseph Long 52 Comments

[NASA] Astronauts will be testing the Orion Artemis II Optical Communications System (O2O) to transmit live, 4K ultra-high-definition video back to Earth from the Moon. The system will also support communication of images, voice, control channels, and enhanced science data.

Aboard Orion, the space terminal includes an optical module, a modem, and a control system. The optical module features a four inch telescope on a dual gimbal mount. The modem modulates digital information onto laser beams for transmission back to Earth, and demodulates data from laser beams recieved from Earth. The control system interfaces with avionic systems aboard Orin to control and point the communications telescope.

On Earth, facilities including the Jet Propulsion Laboratory and the White Sands Complex will maintain high-bandwidth optical communication links with Orion. Information received from Orion will be relayed to mission operations, scientists, and researchers.

NASA’s Laser Communications Relay Demonstration (LCRD) showcases the benefits of optical communications. Traditionally, missions relied upon radio communication, but improved technology will better serve space missions that generate and collect ever-increasing quantities of data. Optical communication solutions can provide 10 to 100 times the bandwidth of radio frequency systems. Other improvements may include increased link distances, higher efficiency, reduced interference, improved security, and reductions in size and weight. Our Brief History of Optical Communication outlines many of these advantages.

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Laser Projector Built From An Old Hard Drive

May 12, 2023 by Bryan Cockfield 41 Comments

Spinning hard drives are being phased out of most consumer-grade computers in favor of faster technology like solid-state drives and their various interfaces. But there’s still millions of them in circulation that will eventually get pulled from service — so what do we do with them? If you’ve got one that would otherwise be going in the garbage, they can be turned into some other interesting devices like this laser text projector.

Even the slowest drives spin at around 5000 RPM, which is perfect for this type of application. The device works by mounting twelve mirrors, each at a slightly different angle, on a drum which is spun by the drive’s motor. Bouncing a laser off of the spinning drum results in a projection of twelve horizontal lines. By rapidly switching the laser on and off depending on which mirror it’s pointing at, the length of each line can be controlled.

Thanks to persistence of vision, that allows you to show text on the surface that the laser is projected on. At speeds this high, it took [Ben] of Ben Makes Everything quite a few iterations to get it to a usable space. From sensors that were too slow to lasers not bright enough to 3D prints that were not accurate enough, he goes through the design of his build and the process in excellent detail.

After solving all of the problems including building his own constant-current laser power supply, and burning up a few laser diodes in the process, [Ben] has a laser projector capable of displaying readable text at a great distance which is also portable, running on a 12 V power supply. There are some possible areas of improvement that he notes as well, such as an unbalanced 3D printed part causing a bit of a wobble and the Arduino controller not being fast enough for more text. But it’s an impressive project nonetheless, similar to a two-mirror version we saw some time ago but with the ability to display text as well.

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Laser Triangulation Makes 3D Printer Pressure Advance Tuning Easier

May 6, 2023 by Dan Maloney 8 Comments

On its face, 3D printing is pretty simple — it’s basically just something to melt plastic while being accurately positioned in three dimensions. But the devil is in the details, and there seems to be an endless number of parameters and considerations that stand between the simplicity of the concept and the reality of getting good-quality prints.

One such parameter that had escaped our attention is “pressure advance,” at least until we ran into [Mike Abbott]’s work on automating pressure advance calibration on the fly. His explanation boils down to this: the pressure in a 3D printer extruder takes time to both build up and release, which results in printing artifacts when the print head slows down and speeds up, such as when the print head needs to make a sharp corner. Pressure advance aims to reduce these artifacts by adjusting filament feed speed before the print head changes speed.

The correct degree of pressure advance is typically determined empirically, but [Mike]’s system, which he calls Rubedo, can do it automatically. Rubedo uses a laser line generator and an extruder-mounted camera (a little like this one) to perform laser triangulation. Rubedo scans across a test print with a bunch of lines printed using different pressure advance values, using OpenCV to look for bulges and thinning caused when the printer changed speed during printing.

The video below gives a lot of detail on Rubedo’s design, some shots of it in action, and a lot of data on how it performs. Kudos to [Mike] for the careful analysis and the great explanation of the problem, and what looks to be a quite workable solution.

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