There are many ways to create printed circuit boards, but one of the more traditional ways involves using boards coated with photoresist and exposing the desired artwork on the board, usually with UV light. Then you develop the board like a photograph and etch it in acid. Where the photoresist stays, you’ll wind up with copper traces. Hackers have used lots of methods to get that artwork ranging from pen plotters to laser printers, but commercially a machine called a photoplotter created the artwork using a light and a piece of film. [JGJMatt] sort of rediscovered this idea by realizing that a cheap laser engraver could directly draw on the photoresist.
The laser dot is about 0.2 mm in diameter, so fine resolution boards are possible. If you have a laser cutter or engraver already, you have just about everything you need. If not, the lower-power laser modules are very affordable and you can mount one on a 3D printer. Most people are interested in using these to cut where higher power is a must, but for exposing photosensitive film, you don’t need much power. The 500 mW module used in the project costs about fifty bucks.
To give the game a bit more of a physical feel, [piles.of.spam] made an actual crossbow for the player to wield. Its handle was cut from a scrap piece of wood, using a band saw for the general shape and a CNC machine for the delicate cut-outs that hold a laser pointer, an ESP32 and a microswitch-based trigger. The laser shines onto the game screen, while the ESP32 sends out a data packet over WiFi when the trigger is pulled.
The computing hardware consists of a pair of Jetson Nano boards, which sport quad-core ARM A57 CPUs as well as powerful graphics hardware to generate the game’s visuals. The end result is impressive, especially given the fact that all of this was designed and built in just three weeks. It was apparently a great hit with its intended audience, as visitors queued to try their hand at shooting the hungry zombies.
