A Close Look At How Flip-Dot Displays Really Work

March 3, 2023 by 15 Comments

[Mike Harrison] has an upcoming project which will combine a large number of flip-dot displays salvaged from buses. [Mike] thought he knew how these things worked, and had a prototype PCB made right away. But while the PCB was being manufactured, he started digging deeper into the flip-dot’s flipping mechanism.

As he dismantled one of the flip-dots, he realized there was a lot going on under the hood than he realized. The dots are bistable — staying put when power is removed. This is achieved with a U-shaped electromagnet. The polarity of a driving pulse applied to the coil determines which way to flip the dot and saturates the electromagnet’s core in the process. Thus saturated, each dot is held in the desired position because the black side of the dot is made from magnetic material. But wait, there’s more — on further inspection, [Mike] discovered another permanent magnet mounted in the base. He’s not certain, but thinks its job is to speed up the flipping action.

Besides curiosity, the reason [Mike] is studying these so closely is that he wants to build a different driver circuit to have better and faster control. He sets out to better understand the pulse waveform requirements by instrumenting a flip-dot and varying the pulse width and voltage. He determines you can get away with about 500 us pulses at 24 V, or 1 ms at 12 V, much better that the 10 ms he originally assumed. These waveforms result in about 60 to 70 ms flip times. We especially enjoyed the slow-motion video comparing the flip at different voltages at 16:55 in the video after the break.

[Mike] still has to come up with the optimum driving circuit. He has tentatively has settled on a WD6208 driver chip from LCSC for $0.04/ea. Next he will determine the optimum technique to scale this up, deciding whether going for individual pixel control or a multiple sub-array blocks. There are mechanical issues, as well. He’s going to have to saw off the top and bottom margin of each panel. Reluctant to unsolder the 8500+ joints on each panel, his current idea is to solder new controller boards directly onto the back of the existing panels.

This video is a must-watch if you’re working on drivers for your flip-dot display project, and we eagerly look forward to any future updates from [Mike]. We also wrote about a project that repurposed similar panels a couple of years ago. There are a few details that [Mike] hasn’t figured out, so if you know more about how these flip-dots work, let us know in the comments below.

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Flip-Dot Oscilloscope Is Flippin’ Awesome

November 9, 2021 by 6 Comments

Oscilloscope displays have come a long way since the round phosphor-coated CRTs that adorned laboratories of old. Most modern scopes ship with huge, high-definition touch screens that, while beautiful, certainly lack a bit of the character that classic scopes brought to the bench. It’s a good thing that hackers like [bitluni] are around to help remedy this. His contribution takes the form of what may be both the world’s coolest and least useful oscilloscope: one with a flip-dot display.

Yup — a flip-dot display, in all it’s clickedy-clacky, 25×16 pixel glory. The scope can’t trigger, its maximum amplitude is only a couple of volts, and its refresh rate is, well, visible, but it looks incredible. The scope is controlled by an ESP32, which reads the analog signal being measured. It then displays the signal via an array of driver ICs, which allow it to update the dots one column at a time by powering the tiny electromagnets that flip over each colored panel.

Even better, [bitluni] live-streamed the entire build. That’s right, if you want to watch approximately 30 hours of video covering everything from first actuating a pixel on the display to designing and assembling a PCB to drive it, then you’re in luck. For the rest of us, he was kind enough to make a much shorter summary video you can watch below. Of course, this scope doesn’t run Doom like some others, but its probably only a matter of time.

Thank to [Zane Atkins] for the tip!

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Soil Sensor Shows Flip-Dots Aren’t Just For Signs

October 28, 2021 by 13 Comments

Soil sensors are handy things, but while sensing moisture is what they do, how they handle that data is what makes them useful. Ensuring usefulness is what led [Maakbaas] to design and create an ESP32-based soil moisture sensor with wireless connectivity, deep sleep, data logging, and the ability to indicate that the host plant needs watering both visually, and with a push notification to a mobile phone.

A small flip-dot indicator makes a nifty one-dot display that requires no power when idle.

The visual notification part is pretty nifty, because [Maakbaas] uses a small flip-dot indicator made by Alfa-Zeta. This electromechanical indicator works by using two small coils to flip a colored disk between red or green. It uses no power when idle, which is a useful feature for a device that spends most of its time in a power-saving deep sleep. When all is well the indicator is green, but when the plant needs water, the indicator flips to red.

The sensor itself wakes itself up once per hour to take a sensor measurement, which it then stores in a local buffer for uploading to a database every 24 measurements. This reduces the number of times the device needs to power up and connect via WiFi, but if the sensor ever determines that the plant requires water, that gets handled immediately.

The sensor looks great, and a 3D-printed enclosure helps keep it clean while giving the device a bit of personality. Interested in rolling your own sensor? The project also has a page on Hackaday.io and we’ve previously covered in-depth details about how these devices work. Whether you are designing your own solution or using existing hardware, just remember to stay away from cheap probes that aren’t worth their weight in potting soil.

Mechanically Multiplexed Flip-Dot

June 24, 2021 by 11 Comments

Flip dots displays are timeless classics, but driving the large ones can quickly turn into a major challenge. The electromagnets require a lot of current to operate, and the driver circuits can get quite expensive. [James Bruton] wanted to build his own, but followed a bit of a different route, building a mechanically multiplexed flip dot (ball?) display.

Each of the dots on [James]’ 5×3 proof of concept is a bistable mechanical mechanism that can either show or hide a ping pong ball sized half sphere. Instead of using electromagnets, the dots are flipped by a row of micro servos mounted on a moving carriage behind the display. The mechanism is derived from one of [James]’ previous projects, a mechanical multiplexer. Each dot mechanism has a hook at the back of the mechanism for a servo to push or pull to flip the dot. A major disadvantage of this design is the fact that the servo horn must match the state of the dot before moving through the hook, otherwise it can crash and break something, which also reduces the speed at which the carriage can move.

This build was just to get a feel for the concept, and [James] already has several ideas for changes and improvements. The hook design can certainly change, and a belt drive would really speed things up. We think this mechanical display is a very interesting design challenge, and we are interested to hear how our readers would tackle it? Let us know in the comments below.

Recently we covered a 3D printed flip dot display for the first time. It’s still small and [Larry Builds] is working out the kinks, but we would love to see it eventually match the mesmerising effect of Breakfast’s large installations.

Flip-Dots Enter The Realm Of Fine Art

March 21, 2021 by 13 Comments

Flip-dot displays look and sound awesome. At least to all of us electronics geeks who dumpster dive for second-hand panels to add to our collections of esoteric display technology. But there are people thinking beyond the yellow/white dots on a black background. [BreakfastNY] have produced a new take on what a flip-dot display can be with color and a bit of theatrics.

Mechanically these are standard pixels that use an electromagnetic coil to pivot a disc between two states. But immediately you’ll see the inert display has a mosaic printed right on the dots. It gets even more fun to realize the same image is present on the rear of the dots but in a different color palette. In the case of this piece, entitled Empire State, it looks like a sunny day on one side and an overcast day on the reverse.

We wondered what this art collective was up to when they began selling flip-dot modules they had designed back in 2016. Having those kinds of connections meant they were able to sweet-talk their manufacturing partners into custom printing colors on the discs during manufacture. The group continues to use their camera-based interactivity that represents silhouettes on the display. The innovative color palette still lets that work quite well, but one really interesting animation choice here is an indeterminate flutter of the pixels. It builds a Matrix-style waterfall animating into the image, beckoning the viewer to walk over with the ulterior motive that this brings them within camera range.

If you want to give the flutter effect a try for yourself, you might want to peek at the 30 FPS flip-dot driver we saw a few weeks back as a responsive option.

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30 FPS Flip-Dot Display Uses Cool Capacitor Trick

February 24, 2021 by 35 Comments

Most people find two problems when it comes to flip-dot displays: where to buy them and how to drive them. If you’re [Pierre Muth] you level up and add the challenge of driving them fast enough to rival non-mechanical displays like LCDs. It was a success, resulting in a novel and fast way of controlling flip-dot displays.

Gorgeous stackup of the completed display. [Pierre] says soldering the 2500 components kept him sane during lockdown.
If you’re lucky, you can get a used flip-dot panel decommissioned from an old bus destination panel, or perhaps the arrivals/departures board at a train station. But it is possible to buy brand new 1×7 pixel strips which is what [Pierre] has done. These come without any kind of driving hardware; just the magnetized dots with coils that can be energized to change the state.

The problem comes in needing to reverse the polarity of the coil to achieve both set and unset states. Here [Pierre] has a very interesting idea: instead of working out a way to change the connections of the coils between source and sink, he’s using a capacitor on one side that can be driven high or low to flip the dot.

Using this technique, charging the capacitor will give enough kick to flip the dot on the display. The same will happen when discharged (flipping the dot back), with the added benefit of not using additional power since the capacitor is already charged from setting the pixel. A circuit board was designed with CMOS to control each capacitor. A PCB is mounted to the back of a 7-pixel strip, creating modules that are formed into a larger display using SPI to cascade data from one to the next. The result, as you can see after the break, does a fantastic job of playing Bad Apple on the 24×14 matrix. If you have visions of one of these on your own desk, the design files and source code are available. Buying the pixels for a display this size is surprisingly affordable at about 100 €.

We’re a bit jealous of all the fun displays [Pierre] has been working on. He previously built a 384 neon bulb display that he was showing off last Autumn.

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Watch Conway’s Game Of Life Flutter Across A Flip-Dot Display

July 2, 2020 by 21 Comments

Like many of us, [John Whittington] was saddened with the news that John Horton Conway passed away a little earlier this year, and in honor of his work, he added the Game of Life to a flip-dot display that he has been working on. The physicality of an electromechanical display seems particularly fitting for cellular automata.

Like what you see? If you’re curious about what makes it all tick, the display shown is an Alfa-Zeta XY5 28×14 but [John] is currently working on building them into a much larger 256 x 56 display. GitHub hosts the flip-dot simulator and driver software [John] is using, and the Game of Life functions are here.

If you’re new to the Game of Life and are not really sure what you’re looking at, [Elliot Williams] tells you all you need to know in his writeup celebrating its profound impact and lasting legacy. Watch the flip-dot display in action in the video embedded below.

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