3D Printering: Making A Thing In FreeCAD, Part II

February 15, 2014 by 35 Comments

printering

It’s time once again for another installment of a Making A Thing tutorial, where I design the same part, over and over again, in multiple 3D design software packages.

Last week we took a look at FreeCAD, a free, open source parametric modeller. It’s an amazingly powerful tool, and not it’s finally time to complete our model of a strange object ripped from the pages of an 80-year-old drafting textbook.

Here’s some links to previous Making A Thing tutorials, doe:

Read on for the second part of our FreeCAD tutorial

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3D Printering: Making A Thing In FreeCAD, Part I

February 5, 2014 by 33 Comments

printering

I’ve been writing these tutorials on making an object in popular 3D modeling programs for a while now, and each week I’ve put out a call for what software I should do next. There is one constant in all those comment threads: FreeCAD. I don’t know if these suggestions reflect the popularity or difficulty of FreeCAD nevermind, it’s totally the difficulty.

FreeCAD is an amazing tool that, if used correctly, can be used to make just about any part, and do it in a manufacturing context. If you need a bauble that’s three times the size of the original, FreeCAD’s parametric modeling makes it easy to scale it up. If you’re designing a thumbscrew and want the head larger while keeping the threads the same, FreeCAD is for you. Basically, you can think of this as a graphical extension of the Thingiverse Customizer. Very powerful, very cool, and unlike a lot of CAD packages out there, free.

Our in-house, overpaid SEO expert (he’s really just a monkey someone trained to use a bullwhip) demands I link to the previous ‘Making a Thing’ tutorials:

The tutorial for FreeCAD continues below.

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Script Lets You Import Eagle Boards For Use In FreeCAD

February 11, 2013 by 5 Comments

eagle-designs-imported-for-freecad

[Christian Aurich] wanted to use his Eagle CAD circuit board design in a proper CAD program in order to design enclosures. There are already a few options along these lines, but they didn’t quite fit his needs so he developed a script to import Eagle boards into FreeCAD. The script is packaged as a python macro for FreeCAD.

In describing the shortcomings of what’s already out there [Christian] does mention the use of EagleUp to model boards in Google SketchUp. But he feels the way the data is produced by SketchUp makes these models work well with 3D printing, but says they’re not easy to use with mechanical design CAD software. He also feels that the photo-realistic renderings are useless when developing enclosures.

It’s worth mentioning that this approach is only possible because CadSoft’s migration to XML makes it dead simple to get at the data.

Dune 3D: Open Source 3D Parametric Modeler From The Maker Of Horizon EDA

May 5, 2024 by 48 Comments

When coming from the world of Autodesk and kin’s proprietary CAD solutions, figuring out which FOSS 3D CAD solution is the right one can be a real chore, as none of them are on the same level. This is what the author of the Horizon EDA software – [Lukas K.] – struggled with as well when he decided to make his own 3D CAD package, called Dune 3D. Per the documentation for Dune 3D, it’s effectively the solver and workflow from SolveSpace, the Open CASCADE geometry kernel and the user interface from Horizon EDA wrapped up into a single package.

So why not just use FreeCAD or contribute to it? [Lukas]’s main gripes appear to be the issues with the topological naming problem (TNP) in FreeCAD, as well as the modal sketcher that’s limited to 2D, with no constraints in 3D for extrusions. With the recent version 1.1 release it seems to be picking up new features and fixes, and installing it is very easy on Windows with an installer. For Arch there’s an AUR package, and other Linux seems to get a Flatpak if you’re not into building the software yourself.

As for the UI, it’s got a definite MacOS vibe to it, with most of the functionality hidden from the main view. Fortunately some tutorials are available to get you started, but it remains to be seen where Dune 3D lands compared to FreeCAD, OnShape and others. As a sidenote, the name is probably not going to help much when asking Google for answers, courtesy of a certain vaguely well-known book with associated movies and series.

Screenshot of the YouTube channel videos list, showing a number of videos like the ones described in this article.

[DiyOtaku] Gives Old Devices A New Life

May 2, 2024 by 5 Comments

Sometimes we get sent a tip that isn’t just a single article or video, but an entire blog or YouTube channel. Today’s channel, [Diy Otaku], is absolutely worth a watch if you want someone see giving a second life to legendary handheld devices, and our creator has been going at it for a while. A common theme in most of the videos so far – taking an old phone or a weathered gaming console, and improving upon them in a meaningful way, whether it’s lovingly restoring them, turning them into a gaming console for your off days, upgrading the battery, or repairing a common fault.

The hacks here are as detailed as they are respectful to the technology they work on. The recent video about putting a laptop touchpad into a game controller, for instance, has the creator caringly replace the controller’s epoxy blob heart with a Pro Micro while preserving the original board for all its graphite-covered pads. The touchpad is the same used in an earlier video to restore a GPD Micro PC with a broken touchpad, a device that you can see our hacker use in a later video running FreeCAD, helping them design a 18650 battery shell for a PSP about to receive a 6000 mAh battery upgrade.

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FOSDEM Saved, With 3D Printing

February 9, 2024 by 23 Comments

If you were to consider what the most important component of a hacker event might be, the chances are you’d pick something that’s part of the program, the ambiance, or the culture. But as the organizers of FOSDEM in Brussels found out, what’s really the most important part of such an event is the toilet paper.

If you can’t keep the supplies coming, you’re in trouble, and since they only had one key for the dispensers across the whole event, they were heading for a sticky situation. But this is a hacker event, and our community is resourceful. The folks on the FreeCAD booth created a model of the key which they shared via the Ondsel collaboration tools, while those on the Prusa booth fired up their Prusa XL and ran off a set of keys to keep the event well supplied.

Perhaps for many of us, the act of running off a 3D model and printing it is such a mundane task as to be unremarkable — and indeed the speed at which they were able to do it points to it being a straightforward task for them. But the sight of a bunch of hardware hackers saving the event by doing what they do best is still one to warm the cockles of our hearts. We’re fairly certain it’s not the first time we’ve seen a bit of clandestine venue hacking save an event, but perhaps for the sake of those involved, we’d better not go into it.

Soldering Holder From Old Lamps

January 27, 2024 by 11 Comments

One of the neat things about 3D printing is that you can create custom parts to fit salvage to use in projects. For example, [Willyrags05] took a lamp — looks like something you might find at a resale shop — harvested the gooseneck tubes from it.

Before 3D printing, it would have required ingenuity to cobble together some way to secure base and add a clamp to the other end. A blob of epoxy wouldn’t look as nice and not everyone can machine nice round adapters. Don’t have the same lamp? No problem. You can easily modify the adapters or create new ones to print for yourself.

Outside of the 3D printer, the project required a way to cut the ends off the tubes. [Willy] used a chop saw, but it seems like a hacksaw or bolt cutters might work. Neatness doesn’t count since the printed adapter will cover all sins.

Once the tubes are ready, some glue, magnets, and alligator clips (why aren’t these crocodile clips?) complete the assembly. [Willy] mentions he needs stronger magnets, but we might have been tempted to make the bases wider with depressions for multiple magnets. This is probably a project you won’t duplicate exactly, but it may well inspire you to upcycle that old lamp in the attic.

Maybe you prefer a vise-like holder. There are plenty of other choices.