FreeCAD TechDraw Workbench Tutorial

FreeCAD started out a little shaky, but it has gotten better and better. If you are trying to draw a schematic, it probably isn’t the best way to do it. However, it is a great graphical alternative to OpenSCAD for 3D printing and even incorporates OpenSCAD if you don’t want to choose. However, if you have a 3D part — regardless of how you want to create it in real life — having a proper mechanical drawing is very valuable. FreeCAD’s TechDraw workbench makes this very easy and [Joko] has a tutorial that shows exactly how to do it.

Machinists everywhere are used to looking at these drawings that typically show a top view, a front view, and a side view. The program will automatically project the views you select and then allows you to pick dimensions. It creates them and keeps them up to date if you change them in the model later.

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Inject Keystrokes Any Way You Like With This Bluetooth Keystroke Injector

[Amirreza Nasiri] sends in this cool USB keystroke injector.

The device consists of an Arduino, a Bluetooth module, and an SD card. When it’s plugged into the target computer the device loads the selected payload from the SD card, compromising the system. Then it does its unique trick which is to switch the injector over to Bluetooth mode. Now the attacker has much more control, albeit local, over the system.

While we would never even be tempted to plug this device into a real computer, we like some of the additional features, like how an added dip switch can be used to select from up to eight different payloads depending on the required attack. The addition of a photo diode is also interesting, and makes us dream of all sorts of impractical movie hacker scenarios. [Amirreza] says it’s to trigger when the person leaves the room and turns the lights off.

[Amirreza] has all the code and design files on the GitHub. There are also a few payload examples, which should be fun to hack on. After all, one of life’s pleasures is to find new ways to mess with your friends.

Line Printer Does Its Best Teletype Impression

Back in the early days of computing, user terminals utilized line printers for output. Naturally this took an incredible amount of paper, but it came with the advantage of creating a hard copy of everything you did. Plus it was easy to annotate the terminal output with nothing more exotic than a ballpoint pen. But once CRT displays became more common, these paper terminals (also known as teleprinters, or teletypes) quickly fell out of style.

A fan of nostalgic hacks, [Drew DeVault] recently tried to recreate the old-school teletype experience with (somewhat) more modern hardware. He picked up an Epson LX-350 line printer, and with a relatively small amount of custom code, he was able to create a fairly close approximation of what it would have been like to use one of these terminals. He’s published all the source code, so if you’ve got an old line printer and a Linux box, you too can learn what it was like to measure your work day in reams of paper.

This is made possible by the fact that the modern Linux virtual terminal is simply a userspace emulation of those physical terminals of yore. [Drew] just need to write some code that would essentially spawn a shell on the Linux USB line printer device, plus sprinkle in some quality of life improvements such as using Epson’s proprietary ANSI escape sequences to feed the paper out far enough so the user can see what it says before pulling it back in to write the next interactive line.

Of course, the experience isn’t perfect as the printer naturally doesn’t have a keyboard attached to it. If you’re looking for something a bit more authentic, you could always convert an old electric typewriter into a modern-ish teletype.

Build Your Own Tools For More Power

Building something on your own usually carries with it certain benefits, such as being in full control over what it is you are building and what it will accomplish, as well as a sense of pride when you create something that finally works just the way you want it. If you continue down that path, you may eventually start making your own tools to help build your other creations, and if you also have some CAD software you can make some very high quality tools like this belt grinder.

This build comes to us from [Emiel] aka [The Practical Engineer] who is known for his high quality solenoid engines. His metal work is above and beyond, and one thing he needed was a belt grinder. He decided to make a 3D model of one in CAD and then build it from scratch. The build video goes through his design process in Fusion 360 and then the actual build of this beast of a machine. The motor is 3.5 horsepower which, when paired with a variable frequency drive, can provide all of his belt grinding needs.

[Emiel]’s videos are always high quality, and his design process is easy to follow as well. We’re always envious of his shop as well, and it reminds us a lot of [Eric Strebel] and his famous designs.

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A Mini Vending Machine To Ramp Up Your Sales

A common sight in the world of hackerspaces is an old vending machine repurposed from hawking soda cans into a one-stop shop for Arduinos or other useful components. [Gabriel D’Espindula]’s mini vending machine may have been originally designed as an exercise for his students and may not be full sized, but we can see it or machines like it taking away some of the demand for those surplus models.

Its construction mimics that of some older 3D printers in using laser-cut ply to form the components of a box. Behind a clear lockable door are the shelves containing the products, at the back of which are continuous rotation servos that will drive the spiral Archimedes screws that eject the products. To the side is a membrane keypad and display, and the whole is drawn together with an STM32 board and an Arduino. It supports both RFID card login and keyboard login, and though it’s not finished we can see it forming the basis of a very useful system.

He’s posted the most recent progress in the form of a video that we’ve placed below the break. All the various files are available for download, so should you fancy one yourself then you have a good chance of success.

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Jonas Salk, Virologist And Vaccination Vanguard

In the early 1950s, the only thing scarier than the threat of nuclear war was the annual return of polio — an easily-spread, incurable disease that causes nerve damage, paralysis, and sometimes death. At the first sign of an outbreak, public hot spots like theaters and swimming pools would close up immediately.

One of the worst polio epidemics in the United States struck in 1952, a few years into the postwar baby boom. Polio is more likely to infect children than adults, so the race to create a vaccine reached a fever pitch.

Most researchers were looking into live-virus vaccines, which had worked nicely for smallpox and rabies and become the standard approach. But Jonas Salk, a medical researcher and budding virologist, was keen on the idea of safer, killed-virus vaccines. He believed the same principle would work for polio, and he was right. Within a few years of developing his vaccine, the number of polio cases in the United States dropped from ~29,000 in 1955 to less than 6,000 in 1957. By 1979, polio had been eradicated in the US.

Jonas Salk is one of science’s folk heroes. The polio vaccine was actually his sophomore effort — he and Thomas Francis developed the first influenza vaccine in the 1940s. And he didn’t stop with polio, either. Toward the end of his life, Salk was working on an AIDS vaccine.

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Testing Carbon Fibre Reinforced Filament By Building An Over-Engineered Skateboard

Advances in filaments for FDM 3D printers have come in leaps and bounds over the past few years, and carbon fibre (CF) reinforced filament is becoming a common sight. Robotics extraordinaire [James Bruton] got his hands on some CF reinforced PLA, and ended up building a completely over-engineered 3D printed skateboard. (Video, embedded below.)

[James] started by printing some test pieces with a 0.5 mm and a big 1.2 mm nozzle with and without the CF, which he subjected to cantilever deflection tests. The piece with CF was 20% stiffer than without.

[James] then built an extremely strong and cool looking skateboard deck with alternating section of the CF PLA and toughened PLA, totalling 2.7 kg of filament. It was extremely strong, so after bolting on a set of trucks and wheels, he did some mild riding at a local skate park, where it survived without any problems. He admits it was completely over-engineered, but points out in that the internal cavities in the deck is the perfect place for batteries on an electric long board.

Designing something from the ground up with the strength and weaknesses 3D printing in mind, leads to some very interesting and innovative designs, of which this is a perfect example, and we hope to see many more like it. We’ve featured a number of [James]’ project, including the remote controlled bowling ball he built for [Mark Rober] and his impressive OpenDog and Start Wars robots.

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