Decap ICs Without The Peril

There can be few of us who haven’t gazed with fascination upon the work of IC decappers, whether they are showing us classic devices from the early years of mass semiconductor manufacture, or reverse-engineering the latest and greatest. But so often their work appears to require some hardcore scientific equipment or particularly dangerous chemicals. We’ve never thought we might be able to join the fun. [Generic Human] is out to change all that, by decapping chips using commonly available chemicals and easy to apply techniques. In particular, we discover through their work that rosin — the same rosin whose smell you will be familiar with from soldering flux — can be used to dissolve IC packaging.

Of course, ICs that dissolved easily in the face of soldering wouldn’t meet commercial success, so an experiment with flux meets little success. Pure rosin, however, appears to be an effective decapping agent. [Generic Human] shows us a motherboard voltage regulator boiled in the stuff. When the rosin is removed with acetone, there among the debris is the silicon die, reminding us just how tiny these things are. We’re sure you’ll all be anxious to try it for yourselves, now, so take a while to look at the video below showing their CCC Congress talk.

The master of chip decapping is of course [Ken Shirriff], whose work we’ve featured many times. Our editor [Mike Szczys] interviewed him last year, and it’s well worth a look.

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[Ben Krasnow] Makes A DSKY

There are hundreds if not thousands of artifacts from the Apollo program scattered around the globe, some twisted wrecks at the bottom of the ocean, others lovingly preserved and sitting in museums or in the hands of private collectors. All of what’s left is pretty much pure unobtainium, so if you want something Apollo-like, you’re probably going to have to make it yourself.

[Ben Krasnow] took up the challenge to make an electroluminescent Apollo-era DSKY display from scratch, with outstanding results. The DSKY, or “display and keyboard”, was the user interface for the Apollo Guidance Computer, the purpose-built digital navigation system that got a total of 24 men there and back again. [Ben] says it took a long time to recreate the display, and we can see why. He needed to master quite a few skills, including screen printing to get the glass-panel display working. The panel is a sandwich of phosphorescent paint, a dielectric, and conductive ink. The ink is silkscreened on the back to form the characters, all applied to indium tin oxide (ITO) conductive glass. A PCB with the same pattern of character segments lays behind that, driving each segment with 300 volts or so through a trio of HV507 high-voltage shift registers. It’s an impressive bit of engineering and gives off a decidedly not-homebrew vibe.

In the video below, [Ben] goes into detail about the trials he experienced on the way to this amazing endpoint, not least of which was frying chip after chip due to ineffective protection diodes in the shift registers. That’s an epic debugging story that’s worth the price of admission all by itself. It’s not the only DSKY in town, of course – [Fran Blanche] has been working on one for a while too – but there’s just something about that blue glow that we really like.

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Not Happy With Smart Bulbs? Make Your Own

The idea of the so-called “smart bulb” sounds good; who wouldn’t want to be able to verify the porch light is on if you’re out of town for the night, or check to see if you left the bathroom lights on in your rush out the door in the morning? But in practice, it can be a nightmare. Each brand wants to push their own protocol. Even worse, it seems you can’t get anything done without signing up for three different services, each with its own application that needs to be installed on your phone. It’s a frustrating and often expensive mire to find yourself in.

[Dom Gregori] liked the Hue bulbs offered by Philips, but didn’t want to buy into the whole ecosystem of phone apps and hardware hubs they require. So he decided to create his own open source version that would do everything he wanted, without any of the seemingly unavoidable baggage of the commercial offerings. The final result is a professional looking ESP8266 controlled RGB bulb that hooks into Home Assistant via MQTT.

Looking at his Bill of Materials, it’s actually pretty amazing to see how little it really takes to pull a project like this off. Outside of the Wemos D1 Mini board, [Dom] just needed a few concentric WS2812 rings, and a USB charger small enough to fit into the base of his 3D printed enclosure.

We especially like how he handled the socket-side of the bulb, as that’s the part that would have left us scratching our heads. Rather than trying to salvage the base from an existing bulb, or come up with his own printed piece to stick in the socket, he just used a cheap and readily available light socket adapter. The solution might be a little bulky, but we like how he’s deftly avoided having to handle any AC voltages in this project.

Over the last couple years, we’ve seen more and more smart bulb related content come our way. From the ever popular teardown of a new entry into the market to the sobering realization that your light bulbs might provide the key attackers need to access your network, it’s been fascinating to see the transformation of these once simple pieces of hardware into something far more complex.

A DIY Sprinkler Controller Using An ESP8266

There is something strangely amusing about the idea of a sprinkler system relying on a cloud. But it was this limitation in some commercial offerings that led [Zack Lalanne] to create his own controller when it was time to upgrade his aging irrigator.

It’s a straightforward enough device, he’s taken an ESP8266 on the ubiquitous NodeMCU board, and added a shift register for some output line expansion to drive a set of relays. The interest here lies with the software, in which he’s used the ESPHome firmware and added his own custom part for the shift register. This change alone should be useful for many other experimenters with the ‘8266 and ESPHome combination.

The ESP8266 end of the device ties in with his instance of the Home Assistant home automation hub software. On this he’s been able to tie in all his various sprinkler outputs he added, and apply whatever automation scripts he chooses. The result is a freshly watered lawn, with not a cloud in the sky (or backend).

The value of this project lies only partly in its use for sprinkler owners, for us it also lies in the clear write-up showing the way for others with similar home automation tasks. It’s not the only way to make an ESP sprinkler controller, you should also see this one from 2017.

Fallout Inspired Display Is Ready For The Apocalypse

We’ve seen more projects based on books, TV shows, movies, and video games than we could ever hope to count. Hackers and makers derive inspiration from what they see around them, and it turns out there’s considerable overlap between the folks who sit in their labs building stuff all day and the ones who spend their free time playing games or watching movies. Big surprise, right? But among them, few can match the influence of the Fallout franchise.

As the latest entry in a long line of incredible Fallout-inspired builds, we present the Octoglow VFD by [Michał Słomkowski]. While this build isn’t trying to replicate anything directly from the games, it captures all the hallmarks that make up the game’s distinctive post-apocalyptic chic : antiquated vintage components, exposed internals, and above all, a dirty, industrial look. It’s supposed to look like somebody built the stuff out of parts they found in the trash, primarily because that’s exactly what they would’ve needed to do.

So what is it? Well, that’s a little hard to nail down. Frankly we’d say it’s a little more like art than anything, but it does have some useful functions. Currently it shows the time, date, weather information, and various RSS feeds on its dual vacuum fluorescent displays. There’s also a real-life Geiger-Müller counter onboard, because what says Fallout more than a little radiation?

The build itself is absolutely fascinating, and [Michał] leaves no stone unturned in his comprehensive write-up. Every module of the Octoglow has its own page on his site, and each one is bristling with hardware details, schematics, and firmware documentation. Reading along you’ll run into all sorts of interesting side notes: like how he reverse engineered a wireless temperature sensor with his sound card, or devised his own ten-pin bus to interconnect all the modules.

If the Octoglow doesn’t quite scratch that Vault-Tec itch, there’s plenty more where that came from. How about this replica of the wall terminals from Fallout 4, or this radiation monitor perfect for roaming the wastelands? Don’t forget to bring along this 3D printed Thirst Zapper for protection.

The Rhysonic Wheel Automates Live Music

Making waves in the music world is getting harder. Almost anyone who has access to the internet also has access to a few guitars and maybe knows a drummer or can program a drum machine. With all that competition it can be difficult to stand out. Rather than go with a typical band setup or self-producing mediocre rap tracks, though, you could build your own unique musical instrument from scratch and use it to make your music, and your live performances, one-of-a-kind.

[Pete O’Connell]’s instrument is known as the Rhysonic Wheel, which he created over the course of a year in his garage. The device consists of several wheels, all driven at the same speed and with a common shaft. At different locations on each of the wheels, there are pieces of either metal or rubber attached to strings. The metal and rubber bits fling around and can strike various other instruments at specified intervals. [Pete O’Connell] uses them to hit a series of percussion instruments, a set of bells, and even to play a guitar later on in the performance.

While it looks somewhat dangerous, we think that it adds a level of excitement to an already talented musical performance. After all, in skilled hands, any number of things can be used to create an engaging and unparalleled musical performance with all kinds of sounds most of us have never heard before.

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Teardown Video: What’s Inside The Self-Solving Rubik’s Cube Robot

You can find all kinds of robots at Bay Area Maker Faire, but far and away the most interesting bot this year is the Self-Solving Rubik’s Cube built by [Takashi Kaburagi]. Gently mix up the colored sides of the cube, set it down for just a moment, and it will spring to life, sorting itself out again.

I arrived at [Takashi’s] booth at just the right moment: as the battery died. You can see the video I recorded of the battery swap process embedded below. The center tile on the white face of the cube is held on magnetically. Once removed, a single captive screw (nice touch!) is loosened to lift off the top side. From there a couple of lower corners are lifted out to expose the tiny lithium cell and the wire connector that links it to the robot.

Regular readers will remember seeing this robot when we featured it in September. We had trouble learning details about the project at the time, but since then Takashi has shared much more about what went into it. Going back to 2017, the build started with a much larger 3D-printed version of a cube. With proof of concept in hand, the design was modeled in CAD to ensure everything had a carefully planned place. The result is a hand-wired robotic core that feels like science fiction but is very, very real.

I love seeing all of the amazing robots on the grounds of the San Mateo County Event Center this weekend. There is a giant mech wandering the parking lot at the Faire. There’s a whole booth of heavy-metal quadruped bots the size of dogs. And if you’re not careful where you walk you’ll step on a scaled-down Mars rover. These are all incredible, out of this world builds and I love them. But the mental leap of moving traditional cube-solvers inside the cube itself, and the craftsmanship necessary to succeed, make this the most under-appreciated engineering at this year’s Maker Faire Bay Area. I feel lucky to have caught it during a teardown phase! Let’s take a look.

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