3D Printing With A Twist

June 30, 2024 by 16 Comments

When we think about sending an STL off on the Internet for processing, we usually want someone to print it for us or we want mesh repair. But [Chuck] found an interesting project on GitHub from [Andrew Sink] that will let you add a variable amount of twist to any STL and then return it to you for printing or whatever else you use STLs for. If you don’t get what we mean, check out the video below.

The site that does the work initially loads a little gnome figure if you are too lazy to upload your own model. That’s perfect, though, because the little guy is a good example of why you might want to twist a model. With just a little work, you can make the gnome look in one direction or even look behind him.

[Chuck] shows how to use the tool for artistic effect by twisting his standard cube logo. The result is something that looks like it would be difficult to create, but could hardly be easier. The tool lets you rotate the object, too, so you can get the twist effect in the right orientation for what you want to accomplish. A great little tool for making more artistic 3D prints without learning new software. If you want some fun, you can try the version that uses sound from your microphone to control the twist.

If you’d rather twist in CAD, we can help. If you really want artsy 3D printing, you probably need to learn Blender.

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Bit Of OpenSCAD Code Caps Off Wiremold

June 23, 2024 by 13 Comments

Wiremold is great stuff — it’s relatively cheap, easy to work with, and offers all sorts of adapters and angle pieces which take the hassle out of running (and hiding) wires. But [Dr. Gerg] found a shortcoming of this otherwise very flexible product: since each run is intended to start and end in a surface mounted box, he couldn’t find an end cap that would let him close off a section.

The solution? A desktop 3D printer and a chunk of OpenSCAD code telling it what to extrude. When you break it down, the Wiremold profile is fairly straightforward, and can be easily described with geometric primitives. A handful of cylinders, a cube or two, tie it all together with the hull() function, and you’re there.

We’d say this would be a fantastic project to cut your OpenSCAD teeth on, but since [Dr. Gerg] was kind enough to share the source code, you don’t have to figure it out on your own. Though there’s still benefit in reading over it if you’re looking for some practical examples of how the “Programmers Solid 3D CAD Modeller” gets things done.

So why would you want a Wiremold endcap? In the case of [Dr. Gerg], it sounds like he was trying to cover up a short run of wire that was running vertically. But we could imagine other applications for this basic design now that it’s out in the wild. For example, a short length of Wiremold outfitted with a pair of printed caps could make for a nice little enclosure if you’ve got a small project that needs protecting.

This Week In Security: Chat Control, Vulnerability Extortion, And Emoji Malware

June 21, 2024 by 13 Comments

Way back in 2020, I actually read the proposed US legislation known as EARN IT, and with some controversy, concluded that much of the criticism of that bill was inaccurate. Well what’s old is new again, except this time it’s the European Union that’s wrestling with how to police online Child Sexual Abuse Material (CSAM). And from what I can tell of reading the actual legislation (pdf), this time it really is that bad.

The legislation lays out two primary goals, both of them problematic. The first is detection, or what some are calling “upload moderation”. The technical details are completely omitted here, simply stating that services “… take reasonable measures to mitigate the risk of their services being misused for such abuse …” The implication here is that providers would do some sort of automated scanning to detect illicit text or visuals, but exactly what constitutes “reasonable measures” is left unspecified.

The second goal is the detection order. It’s worth pointing out that interpersonal communication services are explicitly mentioned as required to implement these goals. From the bill:

Providers of hosting services and providers of interpersonal communications services that have received a detection order shall execute it by installing and operating technologies approved by the Commission to detect the dissemination of known or new child sexual abuse material or the solicitation of children…

This bill is careful not to prohibit end-to-end encryption, nor require that such encryption be backdoored. Instead, it requires that the apps themselves be backdoored, to spy on users before encryption happens. No wonder Meredith Whittaker has promised to pull the Signal app out of the EU if it becomes law. As this scanning is done prior to encryption, it’s technically not breaking end-to-end encryption.

You may wonder why that’s such a big deal. Why is it a non-negotiable for the Signal app to not look for CSAM in messages prior to encryption? For starters, it’s a violation of user trust and an intentional weakening of the security of the Signal system. But maybe most importantly, it puts a mechanism in place that will undoubtedly prove too tempting for future governments. If Signal can be forced into looking for CSAM in the EU, why not anti-government speech in China?

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Hackaday Podcast Episode 275: Mud Pulse Telemetry, 3D Printed Gears In Detail, And Display Hacking In Our Future

June 14, 2024 by No comments

Join Hackaday Editors Elliot Williams and Tom Nardi for a review of the best stories to grace the front page of Hackaday this week. Things kick off with the news about Raspberry Pi going public, and what that might mean for everyone’s favorite single-board computer. From there they’ll cover the technology behind communicating through mud, DIY pressure vessels, pushing the 1983 TRS-80 Model 100 to its limits, and the reality of 3D printing how that the hype has subsided. You’ll also hear about modifying Nissan’s electric vehicles, bringing new life to one of the GameCube’s oddest peripherals, and an unusually intelligent kayak.

The episode wraps up with some interesting (or depressing) numbers that put into perspective just how much copper is hiding in our increasingly unused telephone network, and a look at how hardware hackers can bend the display technology that’s used in almost all modern consumer electronics to our advantage.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Grab the Collector’s Edition MP3 of this week’s episode right here. Certificate of authenticity not included.

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Hands On: Inkplate 6 MOTION

June 6, 2024 by 11 Comments

Over the last several years, DIY projects utilizing e-paper displays have become more common. While saying the technology is now cheap might be overstating the situation a bit, the prices on at least small e-paper panels have certainly become far more reasonable for the hobbyist. Pair one of them with a modern microcontroller such as the RP2040 or ESP32, sprinkle in a few open source libraries, and you’re well on the way to creating an energy-efficient smart display for your home or office.

But therein lies the problem. There’s still a decent amount of leg work involved in getting the hardware wired up and talking to each other. Putting the e-paper display and MCU together is often only half the battle — depending on your plans, you’ll probably want to add a few sensors to the mix, or perhaps some RGB status LEDs. An onboard battery charger and real-time clock would be nice as well. Pretty soon, your homebrew e-paper gadget is starting to look remarkably like the bottom of your junk bin.

For those after a more integrated solution, the folks at Soldered Electronics have offered up a line of premium open source hardware development boards that combine various styles of e-paper panels (touch, color, lighted, etc) with a microcontroller, an array of sensors, and pretty much every other feature they could think of. To top it off, they put in the effort to produce fantastic documentation, easy to use libraries, and free support software such as an online GUI builder and image converter.

We’ve reviewed a number of previous Inkplate boards, and always came away very impressed by the attention to detail from Soldered Electronics. When they asked if we’d be interested in taking a look at a prototype for their new 6 MOTION board, we were eager to see what this new variant brings to the table. Since both the software and hardware are still pre-production, we won’t call this a review, but it should give you a good idea of what to expect when the final units start shipping out in October.

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Displays We Like Hacking: HDMI

June 5, 2024 by 27 Comments

I don’t like HDMI. Despite it being a pretty popular interface, I find crucial parts of it to be alien to what hackers stand for. The way I see it, it manages to be proprietary while bringing a lot of the old cruft in. It doesn’t have a native alternative like DisplayPort, so portable implementations tend to suffer power-wise; the connector situation is interesting, and the HDMI Foundation has been doing some weird stuff; in particular, they are pretty hostile to open-source technology.

This article is not the place for such feelings, however, especially since I’ve expressed them enough in the DisplayPort article. We the hackers deserve to be able to handle the interfaces we stumble upon, and I firmly believe in that way more than in my right to animosity towards HDMI.

The HDMI interface is seriously prominent wherever you look, in part because it’s the interface created by the multimedia-involved companies for the multimedia-involved companies. Over the years we’ve had it, it’s been more than sufficient for basically everything we do video-wise, save for the highest resolutions.

It’s also reasonably simple to wire up, hack on, and even bitbang. Let’s go through what makes it tick.

The Core

HDMI is, at its core, three differential pairs for data, plus one pair to clock them and in the darkness bind them. It’s a digital interface, though it is a fun one. This makes it way more suitable for higher-distance video transmissions than interfaces like VGA, and as long as you stick to relatively low resolutions, HDMI won’t have as many asks in terms of PCB layout as DisplayPort might, thanks to HDMI link speeds scaling proportionally with the display resolution.

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How To Cram 945 LEDs Into A Teeny Tiny Vegas-Style Sphere

May 31, 2024 by 18 Comments

[Carl Bugeja] finds the engineering behind the Las Vegas Sphere fascinating, and made a video all about the experience of designing and building a micro-sized desktop version. [Carl]’s version is about the size of a baseball and crams nearly a thousand RGB pixels across the surface.

A four-layer flexible PCB is the key to routing data and power to so many LEDs.

Putting that many addressable LEDs — even tiny 1 mm x 1 mm ones — across a rounded surface isn’t exactly trivial. [Carl]’s favored approach ended up relying on a flexible four-layer PCB and using clever design and math to lay out an unusual panel shape which covers a small 3D printed geodesic dome.

Much easier said that done, by the way. All kinds of things can and do go wrong, from an un-fixable short in the first version to adhesive and durability issues in later prototypes. In the end, however, it’s a success. Powered over USB-C, his mini “sphere” can display a variety of patterns and reactive emojis.

As elegant and impressive as the engineering is in this dense little display, [Carl] has some mixed feelings about the results. 945 individual pixels on such a small object is a lot, but it also ends up being fairly low-resolution in the end. It isn’t very good at displaying sharp lines or borders, so any familiar shapes (like circles or eyes) come out kind of ragged. It’s also expensive. The tiny LEDs may be only about 5 cents each, but when one needs nearly a thousand of them for one prototype that adds up quickly. The whole bill of materials comes out to roughly $250 USD after adding up the components, PCB, controller, and mechanical parts. It’s certainly a wildly different build than its distant cousin, the RGB cube.

Still, it’s an awfully slick little build. [Carl] doubts there’s much value in pursuing the idea further, but there are plenty of great images and clips from the build. Check out the video, embedded below.

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