Ease Rover Development With These Self-Contained Track Units

August 10, 2018 by 2 Comments

Tracked drive systems are great, but implementation isn’t always easy. That’s what [nahueltaibo] found every time he tried to use open sourced track designs for his own rovers. The problem is that a tracked drive system is normally closely integrated with a vehicle’s chassis, mixing and matching between designs is impractical because the tracks and treads aren’t easily separated from the rest of the vehicle.

To solve this, [nahueltaibo] designed a modular, 3D printable rover track system. It contains both a motor driver and a common DC gearmotor in order to make a standalone unit that can be more easily integrated into other designs. These self-contained rover tracks don’t even have a particular “inside” or “outside”; they can be mounted on a vehicle’s left or right without any need to mirror the design. The original CAD design is shared from Fusion 360, but can also be downloaded from Thingiverse. A bit more detail is available from [nahueltaibo]’s blog, where he urges anyone who tries the design or finds it useful to share a photo or two.

3D printed tank tracks — including this one — often use a piece of filament as a hinge between track segments and sometimes slightly melted on the ends to act as a kind of rivet, which is itself a pretty good hack.

This Is The Year Of PCB Inductors

August 10, 2018 by 35 Comments

It’s a story we’ve told dozens of times already. The cost to manufacture a handful of circuit boards has fallen drastically over the last decade and a half, which has allowed some interesting experiments on what PCBs can do. We’ve seen this with artistic PCBs, we’ve seen it with enclosures built out of PCBs, and this year we’re seeing a few experiments that are putting coils and inductors on PCBs.

At the forefront of these experiments in PCB coil design is [bobricious], and already he’s made brushless and linear motors using only tiny copper traces on top of fiberglass. Now he’s experimenting with inductors. His latest entry to the Hackaday Prize is a Joule Thief, a simple circuit, but one that requires an inductor to work. If you want an example of what can be done with spirals of copper on a PCB, look no further than this project.

The idea was simply to make a Joule Thief circuit. The circuit is not complicated — you only need a transistor, resistor, and an inductor or transformer to boost the voltage from a dead battery enough to light up an LED.

The trick here is that instead of some wire wrapped around a ferrite or an off-the-shelf inductor, [bobricious] is using 29 turns of copper with six mil traces and spacing on a PCB. Any board house can do this, which means yes, you can technically reduce the BOM cost of a Joule Thief circuit at the expense of board space. This is the year of PCB inductors, what else should be be doing with creative PCB trace designs?

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Circuit VR: Starting An Amplifier Design

August 10, 2018 by 11 Comments

Sometimes I wish FETs had become practical before bipolar transistors. A FET is a lot more like a tube and amplifies voltages. Bipolar transistors amplify current and that makes them a bit harder to use. Recently, [Jenny List] did a series on transistor amplifiers including the topic of this Circuit VR, the common emitter amplifier. [Jenny] talked about biasing. I’ll start with biasing too, but in the next installment, I want to talk about how to use capacitors in this design and how to blend two amplifiers together and why you’d want to do that.

But before you can dive into capacitors and cascades, we need a good feel for how to get the transistor biased to start with. As always, there’s good news and bad news. The bad news it that transistors vary quite a bit from device to device. The good news is that we’ll use some design tricks to keep that from being a problem and that will also give us a pretty wide tolerance on component values. The resulting amplifier won’t necessarily be precise, but it will be fine for most uses. As usual, you can find all the design files on GitHub, and we’ll be using the LT Spice simulator.

Continue reading “Circuit VR: Starting An Amplifier Design” →

OTTO: A Pi Based Open Source Music Production Box

August 10, 2018 by 10 Comments

Want an open source portable synth workstation that won’t break the bank? Check out OTTO. [Topisani] started OTTO as a clone of the well-known Teenage Engineering OP-1. However, soon [Topisani] decided to branch away from simply cloning the OP-1 — instead, they’re taking a lot of inspiration from it in terms of form factor, but the UI will eventually be quite different.

On the hardware side, the heart of the OTTO is a Raspberry Pi 3. The all-important audio interface is a Fe-Pi Audio Z V2, though a USB interface can be used. The 48 switches and four rotary encoders are wrangled by a pair of Arduino pro micros which pass the data on to the Pi. Data is related to the user through a 320×200 LCD.

The software is being written from scratch in C++17. If you’re not a hardcore C++ developer, don’t worry. The synth engines, audio effects, and other DSP software is written in Faust, which is a bit easier to learn.

OTTO is actively being developed, with synth engines already running, a prototype in progress, and fleshed out guidelines for programming the UI. If you’re into creating music, this one is worth checking out, as is Zynthian, another Raspberry Pi based synth.

Rediffusion Television: Early Cable TV Delivered Like Telephone

August 10, 2018 by 61 Comments

Recently I spent an enjoyable weekend in Canterbury, staying in my friend’s flat with a superb view across the rooftops to the city’s mediaeval cathedral. Bleary-eyed and in search of a coffee on the Sunday morning, my attention was immediately drawn to one of her abode’s original built-in features. There on the wall in the corner of the room was a mysterious switch.

Housed on a standard-sized British electrical fascia was a 12-position rotary switch, marked with letters A through L. An unexpected thing to see in the 21st century and one probably unfamiliar to most people under about 40, I’d found something I’d not seen since my university days in the early 1990s: a Rediffusion selector switch.

If you have cable TV, there is probably a co-axial cable coming into your home. It is likely to carry a VHF signal, either a series of traditional analogue channels or a set of digital multiplexes. “Cable ready” analogue TVs had wideband VHF tuners to allow the channels to be viewed, and on encrypted systems there would have been a set-top box with its own analogue tuner and decoder circuitry.

Your digital cable TV set-top box will do a similar thing, giving you the channels you have subscribed to as it decodes the multiplex. At the dawn of television transmission though, none of this would have been possible. Co-axial cable was expensive and not particularly high quality, and transistorised wideband VHF tuners were still a very long way away. Engineers designing the earliest cable TV systems were left with the technology of the day derived from that of the telephone networks, and in Britain at least that manifested itself in the Rediffusion system whose relics I’d found.

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3D Printers Get A Fuel Gauge: Adding A Filament Scale To OctoPrint

August 10, 2018 by 17 Comments

It seems a simple enough concept: as a 3D printer consumes filament, the spool becomes lighter. If you weighed an empty spool, and subtracted that from the weight of the in-use spool, you’d know how much filament you had left. Despite being an easy way to get a “fuel gauge” on a desktop 3D printer, it isn’t something we often see on DIY machines, much less consumer hardware. But with this slick hack from [Victor Noordhoek] as inspiration, it might become a bit more common.

He’s designed a simple filament holder which mounts on top of an HX711 load cell, which is in turn connected to the Raspberry Pi running OctoPrint over SPI. If you’re running OctoPrint on something like an old PC, you’ll need to use an intermediate device such as an Arduino to get it connected; though honestly you should probably just be using a Pi.

On the software side, [Victor] has written an OctoPrint plugin that adds a readout of current filament weight to the main display. He’s put a fair amount of polish into the plugin, going through the effort to add in a calibration routine and a field where you can enter in the weight of your empty spool so it can be automatically deducted from the HX711’s reading.

Hopefully a future version of the plugin will allow the user to enter in the density of their particular filament so it can calculate an estimate of the remaining length. The next logical step would be adding a check that will show the user a warning if they try to start a print that requires more filament than the sensor detects is currently loaded.

This is yet another excellent example of the incredible flexibility and customization offered by OctoPrint. If you’re looking for more reasons to make the switch, check out our guide on using OctoPrint to create impressive time lapse videos of your prints, or how you can control the printer from your mobile device.

A Display Made From Shoelaces

August 10, 2018 by 5 Comments

In our time here at Hackaday, we have seen many display builds, but this one from [Brian Lough] has to be a first. He’s created a 7-segment display made from shoelaces, and it works rather well.

Before you imagine the fabric cords you’re used to with your trainers, it’s worth explaining that these aren’t shoelaces in the traditional sense, but transparent light pipe taken from commercially available light-up shoelaces. He’s created a 3D-printed frame with receptacles for each end of the light pipe sections he’s used as segments, and spaces for addressable LEDs on the rear. He makes no bones about his soldering job being less than perfect, but the result when hooked up to an Arduino is very impressive. A large 7-segment LED display that’s visible in the glare of his bench lighting and not just in subdued illumination. Future plans include replacing the messy wiring with stripboard sections for a better result.

This isn’t the first 7-segment display using a light pipe that we’ve seen here at Hackaday, a previous effort used a more novel substance. But perhaps this Nixie-inspired take on the same idea also deserves a mention.

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