High-End Headphones Get Flexible Boom Upgrade

It seems a reasonable assumption that anyone who’d be willing to spend a few hundred dollars on a pair of headphones is probably the type of person who has a passion for high quality audio. That, or they work for the government. We’re fairly sure [Daniel Harari] falls into that former category though, given how much thought he gave to adding a decent microphone to his Sennheiser HD650 headphones.

Not happy with the results he got from microphones clipped to his shirt or mounted on a stand, [Daniel] realized what he really wanted was a sensitive boom microphone. This would be close enough to his mouth that it wouldn’t pick up stray noises, but at the same time not obstruct his field of view or otherwise get in the way.

He found a few options on the market which would allow him to mount a boom microphone to his HD650’s, but he didn’t want to stick anything to them and risk scratching the finish so those weren’t really an option. [Daniel] decided to go the DIY route, and eventually settled on a microphone that would mount to the headphone’s existing connector which plugs in at the bottom of the cup.

To make his mount, he 3D printed a two piece clamp that could be screwed together and securely attach to the connector without making any permanent changes. Once he had that base component printed, he salvaged the flexible metallic neck from a cheap USB light and used that to hold the female 3.5mm connector. Into that he’s plugged in a small commercially available microphone that is usually used on voice recorders, which [Daniel] said sounds much better than even the larger mics he had tested.

Finally, he used Sugru to encapsulate the wires and create a flexible strain relief. The whole assembly is very light, easily movable, and perhaps most importantly, didn’t require any modifications or damage to a pair of headphones which have a retail price that could double as a car payment.

It’s been a few years since we’ve seen anyone brave enough to hack their pricey Sennheiser headphones. But in the past we covered a modification which gave them an infusion of Bluetooth and even one that reversed a sneaky manufacturer hardware limitation.

Adorable Desktop Disc Sander Warms Our Hearts And Our Parts

Casually browsing YouTube for “shop improvements” yields a veritable river of project ideas, objects for cat amusement, and 12 INCREDIBLE SHOP HACKS YOU WON’T BELIEVE, though some of these are of predictably dubious value. So you might imagine that when we found [Henrique]’s adorable disc sander we dismissed it out of hand, how useful could such a tiny tool be? But then we remembered the jumbo tub o’ motors on the shelf and reconsidered, maybe a palm sized sander has a place in the tiny shop.

Electrically the build is a simple as can be. It’s just a brushed DC motor plugged into a wall wart with a barrel jack and a toggle switch. But what else does it need? This isn’t a precision machine tool, so applying the “make it out of whatever scrap” mindset seems like a much better fit than figuring out PWM control with a MOSFET and a microcontroller.

There are a couple of neat tricks in the build here. The most obvious is the classic laser-cut living hinge that we love so much. [Henrique] mentions that he buys MDF in 3 mm sheets for easy storage, so each section of the frame is built from layers that he laminates with glue himself. This trades precision and adds steps, but also give him a little flexibility. It’s certainly easier to add layers of thin stock together than it would be to carve out thicker pieces. Using the laser to precisely cut holes which are then match drilled through into the rest of the frame is a nice build acceleration too. The only improvement we can imagine would be using a shaft with a small finger chuck (like a Dremel) so it could use standard rotary tool bits to avoid making sanding disks by hand.

What could a tool like this be used for? There are lots of parts with small enough features to be cleaned up by such a small tool. Perhaps those nasty burrs after cutting off a bolt? Or trimming down mousebites on the edges of PCBs? (Though make sure to use proper respiration for cutting fiberglass!)

If you want to make one of these tools for your own desk, the files are here on Thingiverse. And check out the video overview after the break.

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Daphne Oram And The Birth Of Electronic Music

For most of human history, musical instruments were strictly mechanical devices. The musician either plucked something, blew into or across something, or banged on something to produce the sounds the occasion called for. All musical instruments, the human voice included, worked by vibrating air more or less directly as a result of these mechanical manipulations.

But if one thing can be said of musicians at any point in history, it’s that they’ll use anything and everything to create just the right sound. The dawn of the electronic age presented opportunities galore for musicians by giving them new tools to create sounds that nobody had ever dreamed of before. No longer would musicians be constrained by the limitations of traditional instruments; sounds could now be synthesized, recorded, modified, filtered, and amplified to create something completely new.

Few composers took to the new opportunities offered by electronics like Daphne Oram. From earliest days, Daphne lived at the intersection of music and electronics, and her passion for pursuing “the sound” lead to one of the earliest and hackiest synthesizers, and a totally unique way of making music.

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The Circuit Sculpture Contest

Many artists are inseparably associated with their medium: Vincent Van Gogh had oil paint, Auguste Rodin had bronze, and Banksy has the spraycan and stencil. You have ICs, passives, wire, and solder. So often electronics are hidden away, but not today! We want to see you build electronic circuits that are beautiful in and of themselves.

This is Hackaday’s Circuit Sculpture Contest and we bet you already have everything you need to enter. Leave behind the drab flatland of 2D PCBs and break out into the third dimension! Or break away from the PCB entirely. Our inspiration comes from a few recently featured projects by Mohit Bhoite and by Eirik Brandal that show functional electronic circuits supported by their own wiring:

There’s something beautiful in these works. They take what would be unnoticed traces and bring them to the forefront of the project. The core of the challenge is simple: built a sculpture where an electronic circuit is the main building material (or medium if you prefer the artistic vernacular).

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Go Up A Creek Without A Paddle

Kayaks are a some of the most versatile watercraft around. You can fish from them, go on backpacking trips, or just cruise around your local lake for a few hours. They’re inexpensive, lightweight, don’t require fuel, and typically don’t require a license or insurance to operate. They also make a great platform for a solar-powered boat like this one with only 150 watts of panels and a custom-built motor with parts from an RC airplane.

[William Frasier] built his solar-powered kayak using three solar panels, two mounted across the bow of the boat using pontoons to keep them from dipping into the water, and the other mounted aft. Separating the panels like this helps to prevent all three of them being shaded at once when passing under bridges. They’re all wired in parallel to a 12V custom-built motor which is an accomplishment in itself. It uses custom-turned parts from teak, a rot-resistant wood, is housed in an aluminum enclosure, and uses an RC airplane propeller for propulsion.

Without using the paddles and under full sun, the kayak can propel itself at about 4 knots (7 kmh) which is comparable to a kayak being propelled by a human with a paddle. With a battery, some of the shading problems could be eliminated, and adding an autopilot to it would make it almost 100% autonomous.

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Hackaday Visits The Electric City

Much to the chagrin of local historians, the city of Scranton, Pennsylvania is today best known as the setting for the American version of The Office. But while the exploits of Dunder Mifflin’s best and brightest might make for a good Netflix binge, there’s a lot more to the historic city than the fictional paper company. From its beginnings as a major supplier of anthracite coal to the introduction of America’s first electrically operated trolley system on its streets, Scranton earned its nickname “The Electric City” by being a major technological hub from the Industrial Revolution through to the Second World War.

Today, the mines and furnaces of Scranton lie silent but not forgotten. In the 1980’s, the city started turning what remained of their industrial sites into historic landmarks and museums with the help of State and Federal grants. I recently got a chance to tour some of these locations, and came away very impressed. They’re an exceptional look into the early technology and processes which helped turn America into an industrial juggernaut.

While no substitute for visiting these museums and parks for yourself, hopefully the following images and descriptions will give you an idea of what kind of attractions await visitors to the modern day Electric City.

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Teensy Liberates The ThinkPad Keyboard

[Frank Adams] liked the keyboard on his Lenovo ThinkPad T61 so much that he decided to design an adapter so he could use it over USB with the Teensy microcontroller. He got the Trackpoint working, and along the way managed to add support for a number of other laptop boards as well. Before you know it, he had a full-blown open source project on his hands. Those projects can sneak up on you when you least expect it…

The first step of the process is getting your laptop keyboard of choice connected up to the Teensy, but as you might expect, that’s often easier said than done. They generally use a flexible printed circuit (FPC) “ribbon cable” of some type, but may also be terminated in any number of weirdo connectors. [Frank] goes over the finer points of getting these various keyboards connected to his PCB, from searching the usual suspects such as Aliexpress and Digikey for the proper connector to throwing caution to the wind and cutting off problematic nubs and tabs to make it fit.

You might be on your own for figuring out the best way to connect your liberated keyboard up, but [Frank] has done his part by designing a few PCBs which handle routing the appropriate connections to the Teensy LC or 3.2 microcontroller. He’s such a swell guy he’s even written the firmware for you. As of right now there’s currently a dozen keyboards supported by his software and hardware setup, but he also gives tips on how to get the firmware modified for your own board if you need to.

It should come as no surprise that it was a Thinkpad keyboard that got [Frank] going down this path; as we’ve documented over the years, hackers love their Thinkpads. From fitting them with more modern motherboards to going full on matryoshka and putting a second computer inside of one, it’s truly the laptop that launched a thousand hacks.

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