The Guanella 1:1 balun. (Credit: Steve Arar)

Using Guanella Baluns As Impedance Transformers

January 29, 2025 by 1 Comment
Guanella Impedance Transformer. (Credit: FesZ Electronics)
Guanella Impedance Transformer. (Credit: FesZ Electronics)

Even before entering the mystical realms of UHF design, radio frequency (RF) circuits come with a whole range of fun design aspects as well. A case in point can be found in transmission line transformers, which are commonly used in RF power amplifiers, with the Guanella transformer (balun) being one example. Allowing balanced and unbalanced  (hence ‘balun’) systems to interface without issues, they’re both very simple and very complex. This type of transformer and its various uses is explained in a video by [FesZ Electronics], and also the subject of an article by [Dr. Steve Arar] as part of a larger series, the latter of which is recommended to start with you’re not familiar with RF circuitry.

Transmission line transformers are similar to regular transformers, except that the former relies on transmission line action to transfer energy rather than magnetic flux and provides no DC isolation. The Guanella balun transformer was originally described by Gustav Guanella in 1944. Beyond the 1:1 balun other configurations are also possible, which [Dr. Arar] describes in a follow-up article, and which are also covered in the [FesZ] video, alongside the explanation of another use of Guanella transformers: as an impedance transformer. This shows just how flexible transformers are once you can wrap your mind around the theory.

We have previously covered RF amplifier builds as well as some rather interesting balun hacks.

Heading image:  The Guanella 1:1 balun. (Credit: Steve Arar)

Continue reading “Using Guanella Baluns As Impedance Transformers” →

A dismantled drill on a cluttered workbench

Going Brushless: Salvaging A Dead Drill

January 29, 2025 by 23 Comments

Let’s face it—seeing a good tool go to waste is heartbreaking. So when his cordless drill’s motor gave up after some unfortunate exposure to the elements, [Chaz] wasn’t about to bin it. Instead, he embarked on a brave journey to breathe new life into the machine by swapping its dying brushed motor for a sleek brushless upgrade.

Things got real as [Chaz] dismantled the drill, comparing its guts to a salvaged portable bandsaw motor. What looked like an easy swap soon became a true hacker’s challenge: incompatible gear systems, dodgy windings, and warped laminations. Not discouraged by that, he dreamed up a hybrid solution: 3D-printing a custom adapter to make the brushless motor fit snugly into the existing housing.

The trickiest part was designing a speed control mechanism for the brushless motor—an impressively solved puzzle. After some serious elbow grease and ingenuity, the franken-drill emerged better than ever. We’ve seen some brushless hacks before, and this is worth adding to the list. A great tool hack and successful way to save an old beloved drill. Go ahead and check out the video below!

Continue reading “Going Brushless: Salvaging A Dead Drill” →

Taylorator Makes Mischief On The Airwaves

January 29, 2025 by 33 Comments

[Stephen] recently wrote in to share his experiments with using the LimeSDR mini to conduct a bit of piracy on the airwaves, and though we can’t immediately think of a legitimate application for spamming the full FM broadcast band simultaneously, we can’t help but be fascinated by the technique. Called the Taylorator, as it was originally intended to carpet bomb the dial with the collected works of Taylor Swift on every channel, the code makes for some interesting reading if you’re interested in the transmission-side of software defined radio (SDR).

The write-up talks about the logistics of FM modulation, and how quickly the computational demands stack up when you’re trying to push out 100 different audio streams at once. It takes a desktop-class CPU to pull it off in real-time, and eats up nearly 4 GB of RAM.

You could use this project to play a different episode of the Hackaday Podcast on every FM channel at once, but we wouldn’t recommend it. As [Stephen] touches on at the end of the post, this is almost certainly illegal no matter where you happen to live. That said, if you keep the power low enough so as not to broadcast anything beyond your home lab, it’s unlikely anyone will ever find out.

Continue reading “Taylorator Makes Mischief On The Airwaves” →

Supercon 2024: Joshua Wise Hacks The Bambu X1 Carbon

January 29, 2025 by 31 Comments

Bambu Labs have been in the news lately. Not because of the machines themselves, but because they are proposing a firmware change that many in our community find restricts their freedom to use their own devices.

What can be done? [Joshua Wise] gave a standout talk on the Design Lab stage at the 2024 Hackaday Superconference where he told the tale of his custom firmware for the Bambu X1 Carbon. He wasn’t alone here; the X1 Plus tale involves a community of hackers working on opening up the printer, but it’s also a tale that hasn’t ended yet. Bambu is striking back. Continue reading “Supercon 2024: Joshua Wise Hacks The Bambu X1 Carbon” →

Paper Tape – With LASERs!

January 29, 2025 by 20 Comments

Though it is many decades since paper tape was commonly used as a data input or storage medium, it still holds a fascination for many who work with computers. Over the years we’ve featured more than one paper tape related project, and the latest to come out way is [ColemanJW2]’s 8-bit ASCII paper tape generator.

It’s natural to expect when talking about a paper tape generator that a machine of some type will emerge, probably with a large reel of tape, a whirring mechanical punch, and a big box of paper confetti. This one however is different, because it exists in software and produces an SVG file to cut the tape with a laser cutter. Common workshop equipment in 2025, but the stuff of science fiction when paper tape was current.

The software is a Python script, which has a friendly GUI. It applies 8-bit ASCII to the tape, and supports control codes and ANSI escape sequences. There’s a very short demonstration video of a tape being cut, which we’ve placed below the break.

If you make any tapes this way, see if you can find a paper tape event badge to read them.

Continue reading “Paper Tape – With LASERs!” →

Cool Kinetic Sculpture Has Tooling Secrets To Share

January 29, 2025 by 7 Comments

Occasionally, we get a tip for a project that is so compelling that we just have to write it up despite lacking details on how and why it was built. Alternatively, there are other projects where the finished product is cool, but the tooling or methods used to get there are the real treat. “Homeokinesis,” a kinetic art installation by [Ricardo Weissenberg], ticks off both those boxes in a big way.

First, the project itself. Judging by the brief video clip in the reddit post below, Homeokinesis is a wall-mounted array of electromagnetically actuated cards. The cards are hinged so that solenoids behind them flip the card out a bit, making interesting patterns of shadow and light, along with a subtle and pleasing clicking sound. The mechanism appears to be largely custom-made, with ample use of 3D printed parts to make the frame and the armatures for each unit of the panel.

Now for the fun part. Rather than relying on commercial solenoids, [Ricardo] decided to roll his own, and built a really cool CNC machine to do it. The machine has a spindle that can hold at least eleven coil forms, which appear to be 3D printed. Blank coil forms have a pair of DuPont-style terminal pins pressed into them before mounting on the spindle, a job facilitated by another custom tool that we’d love more details on. Once the spindle is loaded up with forms, magnet wire feeds through a small mandrel mounted on a motorized carriage and wraps around one terminal pin by a combination of carriage and spindle movements. The spindle then neatly wraps the wire on the form before making the connection to the other terminal and moving on to the next form.

The coil winder is brilliant to watch in action — however briefly — in the video below. We’ve reached out to [Ricardo] for more information, which we’ll be sure to pass along. For now, there are a lot of great ideas here, both on the fabrication side and with the art piece itself, and we tip our hats to [Ricardo] for sharing this.

Continue reading “Cool Kinetic Sculpture Has Tooling Secrets To Share” →