Solving IoT Problems With Node.js For Hardware

December 22, 2016 by 10 Comments

Tod Kurt knows a thing or two about IoT devices. As the creator of blink(1), he’s shipped over 30,000 units that are now out in the wild and in use for custom signaling on everything from compile status to those emotionally important social media indicators. His talk at the 2016 Hackaday SuperConference covers the last mile that bridges your Internet of Things devices with its intended use. This is where IoT actually happens, and of course where it usually goes astray.

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Tools Of The Trade – Thermoforming

December 22, 2016 by 11 Comments

Chances are good that you’ve already lost some blood to thermoforming, the plastics manufacturing process that turns a flat sheet of material into an unopenable clamshell package, tray inside a box, plastic cup, or leftover food container.  Besides being a source of unboxing danger, it’s actually a useful technique to have in your fabrication toolchest. In this issue of Tools of the Trade, we look at how thermoforming is used in products, and how you can hack it yourself.

The process is simple; take a sheet of plastic material, usually really thin stuff, but it can get as thick as 1/8″, heat it up so that it is soft and pliable, put it over a mold, convince it to take all the contours of the mold, let it cool, remove it from the mold, and then cut it out of the sheet. Needless to say, there will be details.

https://commons.wikimedia.org/wiki/File:Thermoforming_animation.gif
https://commons.wikimedia.org/wiki/File:Thermoforming_animation.gif

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FANCY BEAR Targets Ukrainian Howitzers

December 22, 2016 by 74 Comments

Just in case you’re one of the people out there who still doesn’t believe in “the cyber” — it appears that the Russian military served malicious cell-phone apps to the Ukrainian army that allowed them to track a particular artillery cannon.

The legitimate version of the Android app helped its operator use the 1960’s-era former Soviet howitzer. The trojanized version of this application did just the same, except it also phoned home to Russian military intelligence with its location. In addition to giving the Russian army valuable information about troop movements in general, it also led to the destruction of 80% of the cannons in question over two years.

The cited article goes into depth about how certain it is that a hacking group, referred to as FANCY BEAR, are nearly certainly responsible for the attack. The exploit has fingerprints that are not widely known outside of the security research community, and the use of the exploit against the Ukrainian army pretty much ties FANCY BEAR to the Russian military.

This is also the same exploit that was used against the Democratic National Committee in the United States. Attribution is one of the hardest parts of white-hat hacking — attackers don’t want to be found and will leave misleading clues when they can — but the use of the same proprietary malware in these two attacks is pretty convincing evidence that Russian military intelligence has also hacked into US political parties and NGOs.

(Banner image by Vitaly Kuzmin, CC-BY-SA 3.0.)

Millennium Tower Is Sinking; And Waiting Is The Hardest Part

December 22, 2016 by 87 Comments

San Francisco’s Millennium Tower is sinking. Since its completion in 2009, the 58-story, 645-foot tall residential building has settled 16 inches and tilted perhaps 2 inches to the northwest. Since the foundation issues came to light in August 2016, the vertiginous ultra-luxury highrise has become the subject of outrage, ridicule, and at least two pieces of pending litigation.

Nothing that we build is static. Our office towers, apartment complexes, and single family homes move in response to loads applied by the environment. Buildings sway in the wind, expand and contract in response to temperature changes, and shift with the land upon which they rest. In most scenarios, these deflections are so minuscule that the occupants never even notice. Millennium Tower happens to be a large enough project with a severe enough problem that the whole world can’t help but gawk.

Millenium Tower located in San Francisco's SOMA, near the Financial District
Millenium Tower located in San Francisco’s SOMA, near the Financial District.

In foundation design, not all terra is firma. While a one or two story wood-framed building can be built safely with a shallow foundation on crummy soil, a major skyscraper requires a foundation that can transfer extremely high loads into the earth. But the strata below our city streets can consist of anything from sand to clay to solid rock, and many cities, including San Francisco, have infilled former marshes and bays with soil in order to expand their coastlines and generate valuable real estate. Millennium Tower was built in South of Market, a neighborhood that mostly used to belong to San Francisco Bay.

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Light Pipes And LEDs Team Up For A Modern Take On The Nixie Tube

December 22, 2016 by 35 Comments

There’s no doubting the popularity of Nixie tubes these days. They lend a retro flair to modern builds and pop up in everything from clocks to weather stations. But they’re not without their problems — the high voltage, the limited tube life, and the fact that you can have them in any color you want as long as it’s orange. Seems like it might be time for a modern spin on the Nixie that uses LEDs and light pipes. Meet Nixie Pipes.

Inspired by an incandescent light-pipe alphanumeric display from a 1970s telephone exchange, [John Whittington]’s design captures the depth and look of a Nixie by using laminated acrylic sheets. Each layer is laser etched with dots in the shape of a character or icon, and when lit from below by a WS2812B LED, the dots pick up the light and display the character in any color. [John]’s modular design allows one master and an arbitrary number of slaves, so large displays can simply be plugged together. [John] is selling a limited run of the Nixie Pipes online, but he’s also open-sourced the project so you can build your own modules.

We really like the modularity and flexibility of Nixie Pipes, and the look is pretty nice too. Chances are good that it won’t appeal to the hardcore Nixie aficionado, though, in which case building your own Nixies might be a good project to tackle.

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Raspberry Pi Camera Flash

December 22, 2016 by 9 Comments

The Raspberry Pi Camera is a great tool; it allows projects that require a camera to be put together quickly and on a budget. Plus, having a Linux back end for a little processing never hurt anybody. What can be difficult however, is imaging in low light conditions. Most smartphones have an LED flash built in for this purpose. [Wim Van Gool] decided to follow suit and build an LED flash for the Raspberry Pi.

The project consists of a custom PCB with surface-mount LEDs in an attractive concentric layout. This is a good way to get a nice even distribution of light, particularly when taking photos close up. The board is designed around the Texas Instruments TPS61169 LED driver, which is controlled by a PWM signal from the Raspberry Pi. The flash mounts as a Raspberry Pi HAT, and there’s a hole routed in the centre to allow the camera to fit in nice and snug when using standard 11mm standoffs. It might seem simple, but it’s an impressively tidy piece of engineering and a testament to [Wim]’s abilities.

The Raspberry Pi Camera turns up in all sorts of projects — like these far-seeing PiNoculars.

New Part Day: Better Pins

December 21, 2016 by 46 Comments

If you’re making a circuit that is designed to plug into a breadboard, you have a problem. Those 0.1″ header pins are square, and the metal leaf contacts inside a solderless breadboard will eventually get bent out of shape. You only need to look at the breadboards in a university electronics lab for evidence of this.

The solution to this problem is to make pins that are as similar as possible to the leads on DIP chips. They should be flat, of course, and it would be nice if they didn’t have those plastic spacers and didn’t present a blob of solder on the top side of the chip.

Flip-Pins are the answer. Think of them as standard pin headers, but meant for breadboard applications, and having a great aesthetic for your projects. They’re designed to look as much like standard IC pins as possible, and have the same thickness (0.020″) as standard DIP leads.

The application of Flip-Pins is a lot like soldering standard 0.1″ pin headers. The pins ship in neat little plastic retainers and can be tacked onto a PCB with just a little bit of solder. There’s a datasheet, and models for Altium, KiCad, and Eagle.

Flip-Pins grew out of another project, the OSHChip, to create an all-in-wonder chip containing an ARM microcontroller, radio, and a crossbar so any pin can be mapped to any peripheral. The OSChip itself is very cool, but one question constantly asked of the creator of this neat chip was, ‘where did you get those pins?’ From a factory. Now you can buy these pins from Evil Mad Scientist and Tindie. They’re a bit pricey, but they do look great.