Why Are You Still Making PCBs?

September 21, 2015 by 223 Comments

Few things have had the impact on electronics that printed circuit boards (PCBs) have had. Cheap consumer electronics would not be as cheap if someone still had to wire everything (although by now we’d be seeing wiring robots, I’m sure). Between removing the human from the wiring process and providing many excellent electrical properties (at least, on a well-designed board), it isn’t surprising that even the cheapest examples of electronics now use PCBs.

For many years, the hallmark of being a big-time electronic hacker was the ability to make your own PCBs. There have been many ways that people have tried to bring PCB manufacturing into the hacker’s garage: stick on decals, light-sensitive blank PCBs, and even using laser printer toner (that last one spurred me to write a book on PCB layout many years back). You also see a lot of people using 3D printers or CNC mills to create PCBs. Hardly a week goes by that someone doesn’t ask me how to make a PCB in a home or small business lab.

Continue reading “Why Are You Still Making PCBs?” →

3D Cable Robot Uses The Building As Its Exoskeleton.

September 21, 2015 by 28 Comments

There’s not much information about this commercial product, but it looks so interesting, we just had to share it. It doesn’t seem there is anything too magical happening here: some motors (presumably some type of servo or stepper with positioning feedback) some cables and pulleys, and an end effector of your choosing. Oh, and just some clever math to solve the inverse kinematics – not that inverse kinematics is all that easy! You can see the robot at work in the video after the break.

Most likely you’ve already seen the end results of such a three-dimensional cable driven system on your TV. If you’re a fan of most field sports, the SkyCam system is what’s used to deliver the stunning aerial shots that really put you into the game. We’ve covered this sort of mechanism before, but only in two dimensions. Usually we see the concept used as a white-board plotter like this extremely methodical Polargraph or one built with K’NEX.

We can’t help but wonder how this might be adapted into other situations?  Perhaps, you could use small light-weight cables (fishing line) and pulleys to make a living-room beer delivery system or TV remote retrieval claw?  Or could it become the mechanics of a really large format 3D printer? If any of you do rig up some sort of house-hold beverage fetching robot, be sure to let us know via the tipline.

Continue reading “3D Cable Robot Uses The Building As Its Exoskeleton.” →

This Is What A Real Bomb Looks Like

September 21, 2015 by 403 Comments

In 1980, Lake Tahoe, Nevada was a popular tourist spot. The area offered skiing, sailing, hiking in the mountains, and of course, gambling on the Nevada side of the lake. It was in this somewhat unlikely place where the authorities found the largest improvised bomb seen to that date in the USA.

Harvey’s casino was opened by former butcher Harvey Gross in 1944. In less than 20 years it grew to a 192 room, 11 story hotel casino. Thousands of people played Harvey’s slot machines and table games. Some were winners, but most were losers. John Birges was one of the latter. Formerly a successful landscaping company owner worth millions, he lost all of it to his gambling addiction.

Born in Hungary in 1922 as János Birges, John grew up in Budapest. When WWII hit, he flew an Me-109 for the Luftwaffe. He was arrested by the Gestapo for disobeying orders during the war, but was released. After the war, he again found himself in hot water – this time with the Russians. He was arrested in 1948 and charged with espionage. His sentence was 25 years of hard labor in the Gulag. The stories vary, but most agree that Birges was able to escape his work camp by detonating a bomb as a diversion.

In 1957 Birges and his wife Elizabeth immigrated to California. He changed his name from János to John to fit in. The couple had two sons, Johnny and Jimmy. John built up a successful landscaping business and bought a restaurant, working his way into the millionaires’ club. From the outside, they were the perfect example of the American dream.

Appearances can be deceiving. Behind closed doors, Birges was a right bastard to his family. He beat his wife and his children, even forcing them to kneel on gravel when they disobeyed him. Eventually, Johnny left home to escape his father’s fists. Elizabeth filed for divorce, and was later found dead under mysterious circumstances. Birges began gambling heavily, especially at Harvey’s Wagon Wheel casino in Lake Tahoe. He eventually burned through his personal savings, as well as the income from his businesses. The once millionaire was now penniless, but he had a plan. Just as a bomb had helped him escape the Gulag, he’d use a bomb to extort his money back from Harvey’s.

Continue reading “This Is What A Real Bomb Looks Like” →

FPGA CNC

September 21, 2015 by 18 Comments

When you think of a CNC controller you probably think of a PC with a parallel port or some microcontroller-based solution like a Smoothie Board. [Mhouse1] has a different idea: use FPGAs as CNC controllers.

FPGAs inherently handle things in parallel, so processing G code, computing curves and accelerations, and driving multiple stepper motors at one time would not be an issue at all for an FPGA. Most computer-based designs will have slight delays when trying to drive everything at once and this introduces some mechanical jitter. Even worse jitter occurs when you have an old PC trying to run everything when some other task takes over the CPU.

Continue reading “FPGA CNC” →

relay

Controlling Mains Power Rube Goldberg Style

September 21, 2015 by 19 Comments

[g3gg0] has some nice radio equipment including an AOR AR-5000 receiver and a HiQ SDR. They are so nice that it appears they lack an on/off switch. [g3gg0] grew tired of unplugging the things, and decided to nerdify his desk with a switch that would turn his setup on and off for him. He decided to accomplish this task by emulating the Scroll, Number and Caps Lock LEDs on his keyboard via a Digispark board. He uses the LEDs to issue commands to the Digispark allowing him to control a 5V relay, which sits between it and the AC.

Starting off with some USB keyboard emulation code on the Digispark, he tweaked it so he could use the Scroll Lock LED as sort of a Chip Select. Once this is pressed, he can use the Caps Lock and the Number Lock LED to issue commands to the Digispark.

It’s programmed to only stay on for a total of 5 hours in case he forgets to turn it off. Let us know what you think about this interesting approach.

Hackaday Prize Semifinalist: OpenBionics Affordable Prosthetic Hands

September 20, 2015 by 16 Comments

The human hand is an amazing machine, and duplicating even a fraction of its abilities in a prosthetic is a daunting task. Flexible anthropomorphic prosthetics can reach tens of thousands of dollars and are beyond the means of many of the people who need them. So imagine the impact a $200USD prosthetic hand could have.

For such a low, low price you might expect a simple hook or pincer grip hand, but the OpenBionics initiative designed their hand from the outset to mimic the human hand as much as possible. The fingers are Plexiglas with silicone knuckles that are flexed by tendon cables running in sheaths and extended by energy stored in elastomeric material running along their dorsal aspects. Each finger can be selectively locked in place using a differential based on the whiffletree mechanism, resulting in 16 combinations of finger positions with only a single motor. Combined with 9 unique thumb positions, 144 unique grasp are possible with the open source hand built from hardware store and 3D printed parts. Stay tuned for a video of the hand in action after the break.

3D printing is beginning to prove it’s the next big thing in prosthetics. Hackers are coming up with all kinds of static artificial hands, from the elegant to super-hero themed. Maybe the mechanism that OpenBionics has come up with will find its way into these hands – after all, it is an open source project.

The 2015 Hackaday Prize is sponsored by:

Continue reading “Hackaday Prize Semifinalist: OpenBionics Affordable Prosthetic Hands” →

playing pong with a crane remote

Playing Pong With Construction Crane Controllers?

September 20, 2015 by 4 Comments

Here’s a project that will leave you scratching your head! Ever wonder what it would be like to play Pong using those big heavy duty shop crane controllers? No? We haven’t either, but that didn’t stop [hwhardsoft] from trying it anyway!

Now to be fair, they actually built it for the company that manufacturers them — guess it might be a fun game for in the lobby? The project has a Raspberry Pi 2 at the heart with a Pong game written in Python. The fun part was connecting the controllers.

Each controller is wireless with a separate control box, so they were able to modify the control box to avoid making any changes to the actual controller. But since they wanted to use the joysticks, they still had to use an additional ATMEG328 microcontroller to perform the analog to digital conversion for the Pi — it wasn’t exactly plug and play.

Continue reading “Playing Pong With Construction Crane Controllers?” →