Fail Of The Week: Dave Jones And The Case Of The Terrible Tablet

November 26, 2015 by Adam Fabio 74 Comments

Nothing spices up a quiet afternoon like the righteous indignance of an upset engineer, especially if that engineer is none other than [Dave Jones], on his EEVblog YouTube Channel. This week [Dave] has good reason to be upset. A viewer sent him what looked to be a nondescript 2010 era tablet from a company called Esinomed. From the outside it looked like a standard issue medical device. Opening up the back panel tells a completely different story though. This thing is quite possibly the worst hack job [Dave] (and we) have ever seen. This is obviously some kind of sales demo or trade show model. Even with that in mind, this thing is a fail.

The tablet is based upon an off-the-shelf embedded PC motherboard and touchscreen controller. [Dave] took some offense at the hacked up USB connector on the touchscreen. We have to disagree with [Dave] a bit here, as the video seems to show that a standard mini-b connector wouldn’t have fit inside the tablet’s case. There’s no excuse for the USB cable shield draped over the bare touch controller board though. Things go downhill from there. The tablet’s power supply is best described as a bizarre mess. Rather than use a premade DC to DC converter, whoever built this spun their own switch mode power supply on a home etched board. The etching job looks good, but everything else, including the solder job, is beyond terrible. All the jumps and oddly placed components make it look like a random board from the junk bin was used to build this supply.

The story gets even worse with the batteries. The tablet has horribly hand soldered NiMH cells shoved here, there and everywhere. Most of the cells show split shrink wrap – a sure sign they have been overheated. It’s hard to tell from the video, but it appears as if a few cells have their top mounted vent holes covered with solder. That’s a great way to turn a simple rechargeable battery into a pipe bomb. Batteries can be safely hand soldered – Radio Controlled modelers did it for decades before LiPo cells took over.

We’ve all hacked projects together at the last minute; that’s one of the things we celebrate here on Hackaday. However, since this is a commercial medical device (with serial number 11 no less) we have to stamp this one as a fail.

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Motorcycle Headlight Modulator Is A Bright Idea

November 26, 2015 by Elliot Williams 52 Comments

Motorcyclists are paranoid about being hit by cars, and with reason. You’re a lot safer when you’re encased in a metal shell, with airbags and seatbelts. The mass difference between a car and a motorcycle doesn’t work out well for the biker, either. Unfortunately for bikers, motorcycles are also slimmer and generally less visible than cars.

A few decades ago, motorcycle manufacturers switched over to daytime running headlights to make bikes more visible. In the meantime, however, cars have done the same, leading many bikers to fear that their visibility advantage is losing it’s impact. The solution? Blink the headlights gently during the daytime, and run them normally at night.

[William Dudley] was unsatisfied with commercial versions, so he built a custom headlight modulator for his motorcycle.

And believe it or not, he did it with a 555 timer IC and a light-dependent resistor (plus some transistors and a whole slew of miscellaneous parts). But [William]’s design is a good one, and he walks you through all of the choices he made in building the light-sensing circuit that disables the 555.

Whether you need a motorcycle headlight modulator or are interested to learn how this problem would be solved in the pre-Arduino days, go check out [William]’s post. And while you’re on the nostalgic electronics trip, check out this nixie tube speedometer.

Upgrading A 3D Printer With A Leadscrew

November 26, 2015 by James Hobson 32 Comments

Consumer 3D printers have really opened up the floodgates to personal at home fabrication. Even the cheapest of 3D printers will yield functional parts — however the quality of the print varies quite a lot. One of the biggest downfalls to affordable 3D printers is the cost cutting of crucial parts, like the z-Axis. Almost all consumer 3D printers use standard threaded rod for the z-axis, which should really use a leadscrew instead.

Threaded rod is not designed for accurate positioning — it’s primarily designed to be a fastener. You can have issues with backlash, wobble, and they usually aren’t even perfectly straight — not to mention they gunk up easily with dirt and grime. In other words, you’ll never see a threaded rod on a commercial machine.

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The $5 Raspberry Pi Zero

November 25, 2015 by Brian Benchoff 329 Comments

Rumors about a new Raspberry Pi have been circulating around the Internet for the past week or so. Speculation has ranged from an upgraded Model A or compute module to a monster board with Gigabit Ethernet, USB 3.0, SATA and a CPU that isn’t even in production yet. The time is now, and the real news is even more interesting: it’s a $5 Raspberry Pi Zero. It’s the smallest Pi yet, while still keeping the core experience.

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Conductive Circuit Board Tattoos: Tech Tats

November 25, 2015 by James Hobson 18 Comments

While hardcore body-hackers are starting to freak us out with embedded circuit boards under their skin, a new more realistic option is becoming available — temporary tech tattoos. They’re basically wearable circuit boards.

Produced by [Chaotic Moon], the team is excited to explore the future of skin-mounted components — connected with conductive ink in the form of a temporary tattoo. And if you’re still thinking why, consider this. If these tattoos can be used as temporary health sensors, packed with different biometric readings, the “tech tat” can be applied when it is needed, in order to monitor specific things.

In one of their test cases, they mount an ATiny85 connected to temperature sensors and an ambient light sensor on the skin. A simple device like this could be used to monitor someone’s vitals after surgery, or could even be used as a fitness tracker. Add a BLE chip, and you’ve got wireless data transfer to your phone or tablet for further data processing.

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Hardware Hacker’s Black Friday / Cyber Monday Guide

November 25, 2015 by Rud Merriam 16 Comments

Between Black Friday, Cyber Monday, and, apparently for some just because it’s a long holiday weekend, hacker-licious sales abound right now. Here’s a run-down gathered from our intrepid Hackaday team who spared little effort in gathering this information. After all, being the hub of hackerdom, everyone just tells us this stuff. Be sure to check the actual details on the site because after reading about all these awesome opportunities to stock up for winter projects, our head is spinning. What to buy? What to give?

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Turntable Sequencer Keeps The Techno Beat

November 25, 2015 by Dan Maloney 5 Comments

We’ve got to admit, we don’t have any idea what to call this hack. Artist [Graham Dunning] refers to it somewhat dryly as the “Mechanical Techno method”, but that doesn’t quite do it justice. We’re thinking “Turntable-sequencer-synthesizer-beat-box-dub-stepper thingy. With cowbell.”

Call it what you will, but [Graham] has really gone the distance in extracting as much sound as possible from the humble turntable, which is used as more of a synchronizer than a sound source. Although it does play records too – at least part of them; [Graham] masks the grooves and anchors the tone arm so that only part of a track is played. Other records are masked with conductive film over which wiper contacts are placed, providing triggers for various synthesizers. Particularly clever is the mechanical percussion section; a record is cut radially to form cams that mechanical followers trip over periodically to hit either the cone of a woofer for bass notes, or a cowbell for – well, cowbell.

It may not appeal to everyone, but you’ve got to admit there’s something mesmerizing about watching this rig in action. The beat is pretty catchy, and as you can see in the live performance video after the break, there’s a lot of room for [Graham] to express himself with this instrument. We wouldn’t mind seeing how Compressorhead would put this rig to work in their performances either.

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