[Mike] Shows Us How To Use An Armature Growler

[Mike] has put up a great video  on his [SmallEngineMechanic] YouTube Channel about a tool we don’t see very often these days. He’s using an armature growler (YouTube link) to test the armature from a generator. Armature growlers (or just growlers for short) were commonplace years ago. Back when cars had generators, just about every auto mechanic had one on hand. They perform three simple tests: Check armature windings for shorts to other windings, for open windings, and for shorts to the armature body. [Mike’s] particular growler came to him as a basket case. The wiring was shot, it was rusty, and generally needed quite a bit of TLC. He restored it to like new condition, and uses it to help with his antique engine and genset addiction hobby.

Growlers essentially are a transformer primary with a V-shaped frame. The primary coil is connected to A/C mains. The armature to be tested sits in the “V” and through the magic of induction, some of the windings become the secondary coils (more on this later). This means some pretty high voltage will be exposed on commutator of the armature under test, so care should be taken when using one!

Testing for shorts to the ground or the core of the armature is a simple continuity test. Instead of a piezo beep though, a short will trigger the growler to turn on, which means the armature will jump a bit and everything will emit a loud A/C hum. It certainly makes testing more interesting!

Checking for open windings is a matter of energizing the growler’s coil, then probing pairs of contacts on the commutator.  Voltage induced in the windings is displayed on the growler’s meter. Open windings will show 0 volts. Not all the armature’s windings will be in the field of the growler at once – so fully testing the armature will mean rotating it several times, as [Mike] shows in his video.

The final test is for shorted coils. This is where things get pretty darn cool. The growler is switched on and a thin piece of ferrous metal – usually an old hacksaw blade, is run along the core of the armature. If a short exists, the hacksaw blade will vibrate against the core of the armature above the shorted windings. We’re not 100% clear on how the coupling between the growler’s primary and two windings causes the blade to vibrate, so feel free to chime in over in the comments to explain things.

Most commercial shops don’t troubleshoot armatures anymore, they just slap new parts in until everything works again. As such the growler isn’t as popular as it once was. Still, if you work with DC motors or generators, it’s a great tool to have around, and it’s operation is a pretty darn cool hack in itself.

Click past the break for [Mike’s] video!

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Get Serious With Amateur Radio; Design & Build A Single-Sideband Transceiver From Scratch Part 1

Amateur radio is the only hobby that offers its licensed operators the chance to legally design, build, and operate high power radio transceivers connected to unlimited antenna arrays for the purpose of communicating anywhere in the world. The most complicated part of this communication system is the single-sideband (SSB) high frequency (HF) transceiver. In reality, due to the proliferation of low-cost amateur equipment, there only exists a very small group of die-hards who actually design, build from scratch, and operate their own SSB transceivers. I am one of those die-hards, and in this post I will show you how to get started.

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Automated Etch-a-Sketch Re-Produces Famous Artwork

Unless you’re some incredibly gifted individual with more dexterity than a fighter jet pilot, making anything on a Etch-a-Sketch is hard. So [Evan] decided to motorize it, and cheat a little bit.

She’s using an Arduino Uno to control two stepper motors that she has bound to the Etch-a-Sketch knobs using a short piece of rubber tube and Gorilla Glue. She 3D printed some custom motor mounts to allow the motors to be positioned directly above the knobs, and a ULN2803 to switch the 12V required for the steppers.

After she had the hardware all setup, she coded a simple Python script to take in .PNGs and produce vector art to be sent through the Arduino. In case you’re wondering, an Etch-a-Sketch has approximately 550 x 370 pixels, or about 500 x 320 for the “safe zone”.

Due to the limitations of the Etch-a-Sketch, like its inability to stop writing, some images might require some editing before sending it off to your new Etch-a-Sketch printer.

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REFLOW CHÂTEAU

[Will] had a few reasons for turning a toaster oven into a reflow oven – he needed a project for an ECE lab, the lab’s current reflow oven was terrible, and the man is trying to keep [Will] down by not allowing toaster ovens in dorm rooms. What was born out of necessity actually turned into a great project – a reflow oven with touchscreen controls.

The toaster oven used for this build is a model [Will] picked up at Sears. It’s actually pretty unique, advertised as a ‘digital toaster’. This isn’t marketing speak – there’s actually a thermistor in there, and the stock toaster is closed loop. After disassembling the toaster and getting rid of the guts, [Will] whipped up a PCB for a Teensy 3.1 and the Adafruit capacative touch shield.

With the Teensy and touch screen, [Will] came up with an interface that looks ten times better than anything you would find on a Chinese auction site. It’s a great build, and since it’s kept in the electronics lab, will certainly see a lot of use.

Introducing The Raspberry Pi 2

TL;DR It’s called the Raspberry Pi 2 Model B. Quad core ARM Cortex A7 with one Gig of RAM. It’s the same form factor as the Raspberry Pi Model B+. Available now at Newark, Element 14, Allied, and RS Components. It’s the same price as the old one. You’re not a child and you should learn to read.


The original Raspberry Pi released, three years ago, was looking a bit long in the tooth when it was first launched. That’s to be expected for a computer that sells for $35 USD. Three years is a long time in the world of electronics, and the Pi is due for an update. It’s here, now, and the biggest change is a faster quad-core chip, a better processor architecture, and 1GB of RAM.

The Raspberry Pi 2 Model B features a quad-core ARM Cortex A7 running at 1GHz with 1GB of RAM. This chip uses the ARMv7 architecture instead of the ARMv6 of the original Raspi. When playing around with it, it was noticeably zippier than my months-old Raspi Model B in web browsing tasks. Very, very cool, and something that opens up a few doors for CPU-intensive applications.

Although the CPU has been updated, there isn’t much else on the Pi that has changed. USB and Ethernet is still handled by the LAN9514 USB/Ethernet controller. If you’re looking for Gigabit Ethernet, sorry that’s not going to happen. We’re not going to get eMMC Flash, SATA ports, or anything groundbreaking other than the CPU with this hardware update. It’s pretty much just a CPU and RAM upgrade.

All the original ports found on the Raspberry Pi Model B+ are found on the Raspi 2; HDMI, audio, analog video, Ethernet, USB, CSI, the as-for-now unused DSI, and GPIO ports haven’t changed. Again, we’re looking at a CPU and RAM upgrade with this hardware release.

Instead of the odd Package On Package CPU and RAM stack featured in previous Raspberry Pis, the RAM has now moved to the back on the Raspi 2:

raspiback

The RAM chip is an Elpida EDB8132B4PB-8D-F, an eight gigabit DDR2 RAM that has the same clock rate as the RAM in the original Raspi. Don’t look for an increase in memory performance or speed. Instead, just be glad there’s now a full gigabyte of RAM on the Raspi.

A few of you may remember the ‘upgrade’ all those Raspberry Pi early adopters missed out on. After the first few hundred thousand Raspberry Pi Model Bs shipped, someone realized they could upgrade the RAM from 256 MB to 512 MB. It is not yet known whether the Raspberry Pi 2 will be upgraded as easily. Sixteen gigabit RAMs do exist, but now that the CPU and RAM aren’t on the same package, there’s more to consider than just plopping down a new RAM chip.

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Transcend DrivePro 200 Hack To Stream And Script; Begs For More

Transcend markets their DrivePro 200 camera for use as a car dashcam. We’re a bit surprised at the quality and apparent feature set for something relegated to a rather mundane task as this. But [Gadget Addict] poked around and found a nice little nugget: you can live stream the video via WiFi; the framerate, quality, and low-lag are pretty impressive. In addition to that, the next hack is just waiting for you to unlock it.

As it stands right now you turn on the camera’s built-in WiFi AP, telnet into two different ports on the device (sending it into smartphone connected mode) and you’ll be able to live stream the view to your computer using RTSP. Great, that in itself is a good hack and we’re sure that before long someone will figure out an automatic way to trigger this. [GA] also found out how to get the thing into script mode at power-on. He hasn’t actually executed any code… that’s where you come in. If you have one of these pull it out and get hacking! It’s a matter put putting files on the SD storage and rebooting. Crafting this file to enable shell access would open up an entire world of hacks, from things like time-lapse and motion sensing to special processing and filtering in real time. We think there’s huge potential so keep us up-to-date as you find new ways to pwn this hardware.

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