Walter Is The Slickest Retro-Futuristic Robot Arm

March 9, 2017 by 11 Comments

[Jochen Alt] is on a roll. We just covered his ball-balancing robot, Paul, only to find his phenomenal six-DOF robot arm in full retro style. Its name is “Walter” and it’s done up in DDR style (the former East Germany), in painted, 3D-printed plastic. The full design and build documents are an absolutely amazing resource if you’re into robot arm or legs.

In particular, the sections on trajectory planning and kinematics are fantastic. If you’re interested in robot motion planning by Bezier curves, you know where to go. (We’ve always wanted a Bezier-curve 3D printer slicer, but that’s another story.) The construction is also top-notch here, and the attention to detail that went into this arm is phenomenal. It’s all done with stepper motors and geared belts, which allow each of Walter’s joints to be driven by a motor that’s one joint further upstream than would be the case if it were designed with servos. [Jochen] even went so far as to expose the belt in some places to show off the gearing. Walter is worth checking out.

Even if you’ll never build such a fancy robot arm, you should read through the docs just to appreciate all of the thought and work that went into this very refined and simple-from-the-outside design. If you’d like to start out on the simple side of the spectrum, check out these robot arms made of office supplies or a desk lamp. Once you’re ready for your second arm project this short list, some of which [Jochen] mention in his writeup, should get you up and grasping. And do check out his balancing bot, Paul.

From IKEA Lamp To Robot Arm

January 4, 2017 by 19 Comments

We’re used to projects that take everyday household objects and modify or enhance them into new and exciting forms that their original designers never intended. A particular theme in this endeavour comes from the IKEA hacking community, who take the products of the Swedish furniture store and use them for the basis of their work.

A particularly inventive piece of IKEA hacking is a project from [anastas.car], a low-cost 3D-printed robot arm based on Ikea Tertial lamp. The lamp in question is a relatively inexpensive spring-balanced desk lamp that when looked at in another light has all the metalwork ready-cut for a 5 degrees of freedom robot arm when combined with 3D-printed servo holders for five servos at its joints. The resulting design has all files available on Thingiverse, and judging by the video we’ve posted below the break makes for a rather effective arm.

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A Robot Arm From The Cupboard

October 16, 2016 by 4 Comments

Building a simple robot arm is a lot more straightforward than it used to be.  If you have a laser cutter, or a bit of cash and don’t mind waiting for postage, there are inexpensive kits like the MeArm. If you have a 3D printer, there are any number of 3D-printed designs for you to tackle. What if you need to satisfy your urge to build a robot arm really quickly, and you don’t have a laser cutter or 3D printer? You’ve got a pile of servos from that remote-control project, how can you make the rest?

If you are [roboteurs], you raid the stationery cupboard, and create an arm using rubber bands, paper clips, and binder clips. The binder clips grip the servo arms and hold the whole thing together, the rubber bands provide extra attachment , and the paper clips are bent to form the jaws. It’s not the prettiest or perhaps the most capable of arms, but it undeniably is an arm, and we’d doubt it could be done any more cheaply.

In this particular case, the arm serves as a demonstration piece for [roboteurs]’ Printabots Maker Kit for people without a 3D printer. It uses their controller board, but there is no reason why it could not be used with any other board capable of driving servos.

We’ve covered innumerable robot arms over the years, This one may be the cheapest, but another contender might be this cardboard arm. None of them, however, are as cool as this steam-powered Armatron toy.

1980s Toy Robot Arm Converted To Steam And Other Explorations

August 3, 2016 by 19 Comments

We were doing our daily harvest of YouTube for fresh hacks when we stumbled on a video that eventually led us to this conversion of a 1980s Armatron robot to steam power.

The video in question was of [The 8-bit Guy] doing a small restoration of a 1984 Radio Shack Armatron toy. Expecting a mess of wiring we were absolutely surprised to discover that the internals of the arm were all mechanical with only a single electric motor. Perhaps the motors were more expensive back then?

The resemblance is uncanny.
The resemblance is uncanny.

The arm is driven by a Sarlacc Pit of planetary gears. These in turn are driven by a clever synchronized transmission. It’s very, very cool. We, admittedly, fell down the google rabbit hole. There are some great pictures of the internals here. Whoever designed this was very clever.

The robot arm can do full 360 rotations at every joint that supports it without slip rings. The copper shafts were also interesting. It’s a sort of history lesson on the prices of metal and components at the time.

Regardless, the single motor drive was what attracted [crabfu], ten entire years ago, to attach a steam engine to the device. A quick cut through the side of the case, a tiny chain drive, and a Jensen steam engine was all it took to get the toy converted over. Potato quality video after the break.

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Taming Robot Arm Jump With Accelerometers

June 24, 2016 by 46 Comments

Last fall, I grabbed a robot arm from Robot Geeks when they were on sale at Thanksgiving. The arm uses servos to rotate the base and move the joints and gripper. These work well enough but I found one aspect of the arm frustrating. When you apply power, the software commands the servos to move to home position. The movement is sufficiently violent it can cause the entire arm to jump.

This jump occurs because there is no position feedback to the Arduino controller leaving it unable to know the positions of the arm’s servos and move them slowly to home. I pondered how to add this feedback using sensors, imposing the limitation that they couldn’t be large or require replacing existing parts. I decided to try adding accelerometers on each arm section.

Accelerometers, being affected by gravity when on a planet, provide an absolute reference because they always report the direction of down. With an accelerometer I can calculate the angle of an arm section with respect to the direction of gravitational acceleration.

Before discussing the accelerometers, take a look at the picture of the arm. An accelerometer would be added to each section of the arm between the controlling servos.

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Hackaday Prize Entry: A Low-Cost Robot Arm

May 13, 2016 by 10 Comments

Robot arms are cool, and to judge from the SCARA arms and old Heathkit robots tucked away in a cupboard of every computer science department in every university in the world, they’re still remarkably educational. You can learn a lot about control systems with a robot arm, or you could build a clone of the old Radio Shack Armatron; either way, you’re doing something very cool. Right now, there aren’t many educational robot arms available, and the ones you can get are tiny. For [Jonathan]’s Hackaday Prize project, he’s building a low-cost robot arm with a one meter reach.

There’s a reason you won’t find many large, low-cost robot arms: the square cube law. An ant can carry many times its own body weight, but if you scaled that ant up to the size of a human, its legs couldn’t support itself. Likewise, a small, handheld robot arm will work perfectly well with hobby servos, but scaling this up requires big heavy stepper motors.

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Simple Robot Arm With Steppers Has Pleasingly Smooth Motion

May 2, 2016 by 16 Comments

The usual go-to when building a simple robot arm is the ever-pervasive hobby servo. However, these devices are not precise, and are typically jerky and unreliable. They have their advantages, but if strength is not needed a stepper motor would provide much better motion in the same price range.

Those are the lines along which [Bajdi] was thinking when he forked the Mearm project, and adapted it for small stepper motors. First he tried printing out the servo version on thingiverse. It worked, but the parts were not ideal for 3D printing, and he didn’t like the movement.

So he purchased some 28BYJ-48 motors. These are tiny little geared steppers that tend to show up in the odd project. He modified and simplified the files in FreeCAD. With the addition of a CNC shield and an Arduino he had every thing he needed for the upgrade. A servo is now only used for the gripper.

The robot is almost certainly weaker in its payload ability, but as you can see in the before and after videos after the break, it is dramatically smoother and more accurate.

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