When Is Damascus Steel Not From Damascus?

If you grow up around a working blacksmith’s forge, there are a few subjects related to metalwork on which you’ll occasionally have a heated discussion. Probably the best known is the topic of wrought iron, a subject I’ve covered here in the past, and which comes from the name of a particular material being confused with a catch-all term of all blacksmith-made items. I’ve come to realise over recent years that there may be another term in general use which is a little jarring to metalwork pedants, so-called Damascus steel. Why the Syrian capital should pop up in this way is a fascinating story of medieval metalworking, which can easily consume many days of research.

Damascus? Where’s That?

A section of a knife blade with various silver grey and black layered patterns in the metal.
The banded pattern of the laminate formed from pattern welded layers of differing steels in a modern Damascus steel knife. “DamaszenerKlinge” by Soerfm

The Damascus steel you’ll see in YouTube videos, TV shows, and elsewhere is a steel with complex bands and striations on its surface. It’s often used in knife blades, and it will usually have been chemically treated to enhance the appearance of the patterns. It’s a laminate material made by pattern welding layers of different steels together, and it will usually have been worked and folded many times to produce a huge number of very thin layers of those steels. Sometimes it’s not made from sheets or ingots of steel but from manufactured steel products such as chains, in an attempt to produce a result with more unusual patterns. Continue reading “When Is Damascus Steel Not From Damascus?”

Hackaday Podcast Ep 241: Circuit Bending, Resistor Filing, The Butterfly Keyboard, And The Badge Reveal

Hackaday Editors Elliot Williams and Tom Nardi meet up virtually to talk about the week’s top stories and hacks, such as the fine art of resistor trimming and lessons learned from doing overseas injection molding. They’ll go over circuit bending, self-driving cars, and a solar camera that started as a pandemic project and turned into an obsession. You’ll also hear about Linux on the Arduino, classic ICs etched into slate, and an incredible restoration of one of the most interesting Thinkpads ever made. Stay tuned until the end to hear about a custom USB-C power supply and the long-awaited Hackaday Supercon 2023 Vectorscope badge.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download your own, unlimited-edition MP3 of this week’s podcast.

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2023 Halloween Hackfest: A Spooky “Severance” Speaker

If you know, you know. After becoming fully engrossed in the sci-fi psycho-thriller “Severance“, [Ben Brooks] absolutely needed to have a version of the ominous speaker known as the Board.

This speaker represents the Board, who is the enigmatic governing body of Lumon Industries, the fictional and gigantic biotechnology company featured in the show.

The Board cultivates an air of mystery by rarely speaking, and when it does, it speaks through a single person who paraphrases the Board’s responses. The audio that comes out is a mix of the show’s theme song, pertinent show quotes, and static.

The guts of this freaky little thing are pretty simple — an ESP8266, a DF Player Mini, and a couple of small speakers. In fact, [Ben] had all the parts leftover from a previous home automation project, including the PCB.

Although the original plan was to program it in Arduino, [Ben] ended up using ESPHome to make it easier to integrate with sensors for the big night. Be sure to check out the demo video after the break.

We’ve seen a few fun hacks for the porch this year, including the treat trough of terror and this Ouija robot that out-creeps the real thing.

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A Look At A 1960s Tube-Based Magnavox Concert Grand Console Stereo

Back in presumably the early 1960s, [David]’s grandfather bought a console stereo featuring a record player, AM/FM radio and a rather astounding stereo speaker system that would be more than enough to cover a small concert hall. Having inherited this piece of auditory art after his grandfather’s passing, [David] has given the console stereo a prominent place in his living room, which is where we start the tour in a new video on the [Usagi Electric] YouTube channel.

Plentiful I/O on this 1960s vintage piece of Magnavox audio equipment.

Being a 1950s-vintage design that got produced into the 1960s in a variety of models, the Magnavox Concert Grand is an all-tube affair, with the only presence of semiconductors being the three transistors found in the ‘Phantom’ remote control. [David] unfortunately does not posses this remote control, although the receiver module is present in the unit. It appears to be similar to the 1960 1ST800F in possession by [electra225] over at the Classic HiFi Care forum, which can provide 50 Watt per channel, yet as noted in the forum post, the 44 tubes alone draw about 250 Watt, with [electra225] recording 377 Watt total with everything cranked up. Clearly a high power bill was a price one had to pay for having high-end audio back in that era.

After [David] takes his unit apart – made very easy due to the modular construction – he goes through the basic circuitry of the power supply, the amplifiers and even has a peek at the circuitry of the remote control which appears to use basic frequency modulation to transfer the intended action to the receiver. All of this is made quite easy as full schematics are available for the entire system, as was standard back in those days. Interesting is also the I/O module, which features an MPX section, for demodulating stereo FM which wasn’t standardized yet at the time. Finally, tape drive connectors are available, which would have been likely a reel-to-reel unit for maximum HiFi enjoyment.

With the only broken thing in [David]’s unit being the snapped wire on the tuner of the radio module (ironically caused by the disassembly), all that was changed before reassembly was a good clean, after which the console stereo was put back and tested. Reflecting an era when HiFi equipment was supposed to blend in with other furniture, it will likely continue to do service for [David] as the world’s fanciest TV soundbar for the foreseeable future.

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2023 Halloween Hackfest: Candy Basket Sees You Coming

On Halloween, some people can’t or don’t want to open the door for various reasons. Maybe they have a cat that likes to escape every chance it gets, or maybe their favorite TV show is on during prime trick-or-treating time. Whatever the case, we think it’s perfectly acceptable to leave a bowl of candy outside the door, especially if there are electronics involved.

In this case, the bowl detects trick-or-treaters and candy eaters using an LD2410 60 GHz radar sensor and an RP2040. A light pipe shows orange when a person is detected, and switches over to green as they come closer, as if to say you may have candy now.

Nothing happens after that, but now that we think about it, it would be cool to add an MP3 decoder and a speaker to play a little witch cackle or something once they’ve had a chance to stick their hand in the bucket.

[Mike Kushnerik] actually designed the PCB a few months ago for non-Halloween purposes: some home automation projects. But then they were trying to think of something for Halloween, and this delightful light-up bucket came to mind. In addition to the RP2040 chip, there’s a 128 MB flash chip, a WS2812 LED, and a header for communicating with the radar sensor over UART. Be sure to check out the brief demo video after the break.

If you’d like to stand outside and give out candy, at least send it down a light-up slide or something.

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Teletext In Ireland, Another Broadcasting Leftover Bites The Dust

Over the years we’ve reported on the passing of a few of the broadcasting technologies of yesteryear, such as analogue TV in America, or AM radio in Europe. Now it’s the turn of an early digital contender, as one of the few remaining holdouts of old-style teletext is to shut down its service. The Irish broadcaster RTÉ is to turn off its teletext service Aertel, which has been live in some form continuously since 1986.

Like all European countries, Ireland has had only digital TV for quite a few years now. The linked RTÉ piece implies that the Aertel service has been carried as the old-style data in the frame blanking period even when part of a digital multiplex rather than the newer digital teletext system, so we’d be really grateful if some of our Irish readers could flick on their TVs and confirm that.

In an internet-connected world it seems quaint that a limited set of curated pages could once have been such a big deal, but it’s easy to forget that for many the teletext system provided their first ever taste of online information. As it shuffles away almost unnoticed we won’t miss counting through the page numbers cycling by in the top corner as we waited for our page to load, but it’s worth marking its final passing from one of the few places it could still be found.

Teletext does pop up in a few projects here, most recently as the display engine for a game of DOOM.

An observatory atop a hill

The Ultimate US Astronomy Roadtrip

Have 73 hours to kill and fancy a 4,609-mile road trip? Then you can check out some of the best observatories in the US (although we would probably recommend taking a couple of weeks rather than cramming the trip into three days, so you can spend at least one night stargazing at each).

Matador Network compiled a list of what they call the top ten US observatories, and published the daunting map you see above. Even if your trip is plagued by cloudy skies, rest assured the destinations will still be worth a visit. From Arizona’s Lowell Observatory, where the evidence Edwin Hubble used to formulate the Big Bang Theory was collected, to the Green Bank National Radio Observatory in West Virginia, home of Earth’s largest fully-steerable radio telescope, each site has incredibly rich history.

All of the observatories are open to the public in some way or another, but some are only accessible a few days per month, so make sure you plan your trip carefully! You may even want to travel with your own homemade telescope, Game Boy astrphotography rig, or, if you’re really dedicated, portable radio telescope.

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