OpenSCAD Is For Use With 2D Machine, Not Just 3D Printing

February 19, 2013 by 9 Comments

openscad-for-2d-machining

Here’s an enclosure which was designed with OpenSCAD and cut out on a CNC router. [Matthew Venn] wrote about the project because he sees tons of 3D printing hacks that use the software, but almost never hears about it as a tool for laser cutting or CNC router/mill work. When we read that we thought we must have seen a lot of 2D hacks but a search of Hackaday’s previous offerings proved us wrong. Just this week we heard about the software in use with the Makerbot. Or you could go back about a year and read about creating 3D molds. But nothing on 2D work.

His post is a quick read and shows off the bare bones of the case designs he’s been working with for a few years. By referencing the code itself, and playing with how it changes the render in OpenSCAD he makes a strong case for quick and easy enclosure design. If you use this technique make sure to document your experience because we want to hear about it!

Rube-Goldberg Provides Liquid Refreshment

February 19, 2013 by 13 Comments

rube-goldberg-soda-machine

The image to the left doesn’t make this look like much, but inside of the cardboard vending machine lives a clever Rube-Goldberg device. The video after the break gives a look at the inner workings to show how a quarter manages to dispense a full can of Coke. But that’s about all the detail we get on the project.

There are two sets of counterweights used in the design. Some marbles, and what look like giant pinballs. The coin chute, located on the left side of the venting machine, funnels the money into the waiting marble. When the marble rolls off it lands on a spoon. The weight rotates the spoon-filled disk and causes one of the waiting pinballs to drop from their rack. As that metal ball falls it operates a ratcheting system to dispense just one can. It looks like the capacity of the machine is limited to two refreshing cans of sugary liquid, but that could be scaled up if more room were made for cans and counterweights alike.

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Via Press Crushes Copper To Make A Mechanical Connection

February 19, 2013 by 22 Comments

via-press-in-action

[Jay] was looking for a way to make his own vias on homemade double-sided PCBs when he stumbled across this post from about five years ago. The technique shown here makes mechanical vias and was developed by [Retromaster]. There’s no soldering involved, instead he uses some solid core copper wire and a press to crush it tightly against the board.

The press is made from aluminum stock, with a couple of plates of stainless steel which come in contact with the board. The aluminum stock is easy to work with, but it’s relatively soft which is the reason for the addition of steel. He uses copper wire which already fits tightly in the hole through the substrate. After clipping off the excess as near to the board as possible a trip through the press leaves each side flat as shown in the inset image.

We looked through some of the other projects we’ve seen from [Retromaster] like the Atari 2600 in an FPGA and this emulated Amiga floppy drive. But we didn’t see any diy boards where he used this crushing technique.

HDMI Breakout Lets You Sniff HDCP Crypto Keys

February 18, 2013 by 31 Comments

There’s two really useful parts to this hack which involves sniffing the HDMI protocol’s HDCP security keys. The first is just getting at the signals without disrupting communications between two HDCP capable devices. To do so [Adam Laurie] started by building an HDMI breakout cable that also serves as a pass-through. The board seen above is known as an HDMI screw terminal board. The image shows one cable connecting to itself during the fabrication process. What he did was cut one end off of an HDMI cable, then used a continuity tester to figure out which screw terminal connects with which bare wire. After all the wires are accounted for the end with the plug goes to his TV, with a second cable connecting between the board’s socket and his DVD player.

The rest of his post is dedicated to sniffing the security keys. His weapon of choice on this adventure turns out to be a Bus Pirate but it runs a little slow to capture all of the data. He switches to a tool of his own design, which runs on a 60MHz PIC32 demo board. With it he’s able to get the keys which make decrypting the protected data possible.

Wireless Fireworks Controller Includes Several Safety Features

February 18, 2013 by 18 Comments

[Craig Turner] wrote in to tell us about the wireless fireworks controller he just finished building. It has eight total channels and offers the kind of safety features we like to see when working with explosives.

The image above details the launcher side of the project. The project box houses an Arduino which is powered by a 9V battery. To enable this base station the key lying on top of the project box must be inserted and turned to the on position. To the left is the 12V battery which is used to supply the igniters via a set of eight relays. In the demo video after the break [Craig] is using nichrome wire to demonstrate, but we’ve even see projects that actually burn up resistors to light the fireworks.

The system uses RF12 wireless modules to communicate with the control panel. That also has an Arduino, along with a number pad. After switching on the power the operator must enter a PIN code before the system will allow any of the fireworks to be launched.

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Valentine’s Puzzle Box Makes You Work For What’s Inside

February 18, 2013 by 11 Comments

valentines-puzzle-box

Here’s a new take on a gift box which has been locked from the inside. I doesn’t rely on GPS coordinates or a real-time clock to unfasten the latch. Instead, the box itself acts as a puzzle. You follow the visual and audio clues, turning the box along three axes in order to input the unlock code.

There are three different difficulty settings. The easiest uses the LED heart to indicate which direction to turn the box next. This is accompanied by a beep for correct or a longer tone for incorrect movements. On the medium setting you can only go by the tones, but once you screw up the lights will aid you in getting back to where you where when making the mistake. The impossible setting doesn’t use the lights at all.

[Matt] took inspiration from some reverse geocache projects featured here on Hackaday. He already had an STM32F3 Discovery board on hand which he received as a sample. It’s driving all of the electronics inside, with the on-board gyroscope as the input device. Don’t miss the video after the break to see how well the thing works.

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A Beautiful Game Of Lights Out

February 18, 2013 by 9 Comments

lightsout

About a year ago, [Anthony] decided to embark on his biggest project to date. He wanted something with a ton of LEDs, so when the idea of recreating the classic electronic Lights Out game came to mind, he knew he had the makings of a killer project. The finished Lights Out arcade box is a wonderful piece of work with sixteen 17-segment displays and just as many LED illuminated arcade buttons.

By far the most impressive feature of [Anthony]’s project are the two rows of 17-segment displays. These are controlled by two MAX6954 LED display drivers on a beautiful wire wrapped board. The 16 buttons for the game are translucent arcade buttons that compliment the RGB LED strip very nicely.

A great display and a whole bunch of LEDs don’t make a game, though. [Anthony] came across this article on JSTOR that told him how to create new 4×4 games of Lights Out and solve them algorithmically to get the total number of moves required to solve the puzzle. As you can see in this video, it’s a little hard to solve the puzzle in the minimum amount of moves. Still, we have to commend [Anthony] for a great project.