Soldering, Up Close And Personal

September 14, 2024 by 13 Comments

A word of warning before watching this very cool video on soldering: it may make you greatly desire what appears to be a very, very expensive microscope. You’ve been warned.

Granted, most people don’t really need to get this up close and personal with their soldering, but as [Robert Feranec] points out, a close look at what’s going on when the solder melts and the flux flows can be a real eye-opener. The video starts with what might be the most esoteric soldering situation — a ball-grid array (BGA) chip. It also happens to be one of the hardest techniques to assess visually, both during reflow and afterward to check the quality of your work. While the microscope [Robert] uses, a Keyence VHX-7000 series digital scope, allows the objective to swivel around and over the subject in multiple axes and keep track of where it is while doing it, it falls short of being the X-ray vision you’d need to see much beyond the outermost rows of balls. But, being able to look in at an angle is a huge benefit, one that allows us a glimpse of the reflow process.

More after the break

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A 1930s Ham Station

September 14, 2024 by 11 Comments

[Mikrowave1] wanted to build an authentic 1930s-style ham radio station that was portable. He’s already done a regenerative receiver, but now he’s starting on a tube transmitter that runs on batteries. He’s settled on a popular design for the time, a Jones push-pull transmitter. Despite the tubes, it will only put out a few watts, which is probably good for the batteries which, at the time, wouldn’t have been like modern batteries. You can see the kickoff video below.

According to the video, these kinds of radios were popular with expeditions to exotic parts of the world. He takes a nostalgic look back at some of the radios and antennas used in some of those expeditions.

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Player Ukulele Pulls Your Strings

September 13, 2024 by 6 Comments

Automated musical instruments aren’t a new idea. From water chimes to player pianos, they’ve been around for a while. But we can’t remember the last time we saw a player ukulele. [Zeroshot] shows us one, though, and it uses an Arduino. You can see and hear it in the video below.

Honestly, with all the stepper motors, linear rails, and belts, we thought it looked like a 3D printer, at least up at the business end. [Zeroshot] thought it would be easier to build a robot than to actually learn to play the instrument. We aren’t sure we agree.

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Supercon 2024: Last Call For Display Tech Exhibit

September 13, 2024 by 2 Comments

During this year’s Hackaday Supercon, the Supplyframe DesignLab will be playing host to a unique exhibit that catalogs the evolution of display technology. That means showcasing the best and most interesting examples they can find, from the vintage to the ultra-modern. Where are all these wonderful toys coming from, you might ask? Why, the Hackaday community, of course.

This is a rare chance to show off your prized gadgetry to a captive audience of hackers and makers. Whether it’s a custom display you’ve created or some gonzo piece of hardware you’ve been holding onto for years, now’s the time to haul it out. However, there are only a few days left to submit your display for potential inclusion, so if you’ve got something you want the Hackaday community to see, make sure you fill out the form before the September 16th deadline. That’s Monday, if you were wondering.

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Pulling Apart An Old Satellite Truck Tracker

September 13, 2024 by 9 Comments

Sometimes there’s nothing more rewarding than pulling apart an old piece of hardware of mysterious origin. [saveitforparts] does just that, and recently came across a curious satellite system from a surplus store. What else could he do, other than tear it down and try to get it humming? 

The device appeared to be satellite communication device for a tracking unit of some sort, complete with a long, thick proprietary cable. That led to a junction box with a serial port and an RJ45 port, along with some other interfaces. Disassembly of the unit revealed it contained a great deal of smarts onboard, including some kind of single-board computer. Comms-wise, it featured a cellular GPRS interface as well as an Orbcomm satellite modem. It also packed in GPS, WiFi, Xbee, Ethernet, and serial interfaces. It ultimately turned out to be a Digi ConnectPort X5 device, used as a satellite tracking system for commercial trucks.

What’s cool is that the video doesn’t just cover pulling it apart. It also dives into communicating with the unit. [saveitforparts] was able to power it up and, using the manufacturer’s software, actually talk to the device. He even found the web interface and tested the satellite modem.

Ultimately, this is the kind of obscure industry hardware that most of us would never come into contact with during our regular lives. It’s neat when these things show up on the secondary market so hackers can pull them apart and see what makes them tick. Video after the break.

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Building A Multi-Purpose Electrochemistry Device

September 13, 2024 by 12 Comments

We don’t get enough electrochemistry hacks on these pages, so here’s [Markus Bindhammer] of YouTube/Marb’s lab fame to give us a fix with their hand-built general-purpose electrochemistry device.

The basic structure is made from plyboard cut to size on a table saw and glued’n’screwed together. The top and front are constructed from an aluminium sheet bent to shape with a hand-bender. A laser-printed front panel finishes the aesthetic nicely, contrasting with the shiny aluminium. The electrode holders are part of off-the-shelf chemistry components, with the electrical contacts hand-made from components usually used for constructing stair handrails. Inside, a 500 RPM 12 V DC geared motor is mounted, driving a couple of small magnets. A PWM motor speed controller provides power. This allows a magnetic stirrer to be added for relevant applications. Power for the electrochemical cell is courtesy of a Zk-5KX buck-boost power supply with a range of 0 – 36 V at up to 5 A  with both CV and CC modes. A third electrode holder is also provided as a reference electrode for voltammetry applications. A simple and effective build, we reckon!

Over the years, we’ve seen a few electrochemical hacks, like this DIY electroplating pen, a DIY electrochemical machining rig, and finally, a little something about 3D printing metal electrochemically.

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2024 Tiny Games Contest: Neat PCB Business Card Was Inspired By The Arduboy

September 13, 2024 by No comments

The humble business card is usually a small slip of cardboard with some basic contact details on it — but as hackers know, it can be so much more. [Marian] has provided us a great example in the form of his own digital business card, which doubles as a handheld game!

Wanting to make his business card more interesting for better engagement, [Marian] was inspired by the Arduboy to give it some interactivity. He chose the STM32G030F6 microcontroller as a cheap and reliable option to run his business card. He then created a 10×9 LED matrix display using Charlieplexing to minimize the amount of I/O pins required. For controls, he went with the usual directional cross plus two action buttons. He implemented a variety of games on the card—including a Flappy Bird clone and a game similar to the classic Simon toy.

Files are on GitHub for the curious. We’ve featured some other great business cards this year, too. Indeed, we ran a whole challenge! If you’re cooking up your own exemplary little PCB to hand out at conferences, don’t hesitate to let us know!

2024 Tiny Games Challenge