Fail Of The Week: Car Starter Motors Aren’t The Best Fit For EBikes

April 14, 2023 by 40 Comments

A lot of what real engineering is all about is designing to the limits of your materials, with a healthy margin for error. On the other hand, seat-of-the-pants engineering often takes the opposite tack — working with the materials you have and finding their limits after the fact. While the former is more rigorous and better suited to anything where life and limb are on the line, there’s something to be said for the flexibility that informal engineering offers.

[Austin Blake]’s latest eBike is a case study in informal engineering. [Austin] started out wondering if a starter motor from a car engine would make a decent electric bike motor. Our first instinct before watching the video below was to answer that question with a resounding “No!” Yes, starter motors seem like a natural for the job, delivering high torque in a compact package. But starting a car engine is the very definition of a low-duty-cycle application, since it should only take a second or two of cranking to get an engine started. Pressing a motor designed for such a task into continuous duty seems like, well, a non-starter.

And to be fair, [Austin] fully acknowledges this from the start. He even retrofits the motor, wisely replacing the shaft bushings with proper bearings in an attempt to get a better duty cycle. And it works, at least for a while — with the motor, a homebrew battery, and an ESC mounted to a bike frame, the bike was actually pretty peppy. But bearings aren’t the only thing limiting a starter motor to intermittent duty operation. The short drive really heated up the motor, and even with a few ventilation holes knocked in the motor housing, it eventually released the Magic Smoke. The video has all the gory details.

As always, we like to stress that “Fail of the Week” is not necessarily a badge of shame. We appreciate it whenever someone shows us the way not to go, as [Austin] did here. And let’s keep in mind that he’s had success with this approach before, albeit with a much, much bigger starter motor.

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3D Printed Artificial Nose Is Totally Vegan

April 14, 2023 by 13 Comments

Prosthetics are complicated, highly personal things. They must often be crafted and customized precisely to suit the individual. Additive manufacturing is proving a useful tool in this arena, as demonstrated by a new 3D printed nose design developed at Swansea University. And a bonus? It’s vegan, too!

Often, cartilage from the ribcage is used when reconstructing a patient’s nose. However, this procedure is invasive and can lead to health complications. Instead, a nanocellulose hydrogel made from pulped softwood, combined with hyaluronic acid, may be a viable printable material for creating a scaffold for cartilage cells. The patients own cartilage cells can be used to populate the scaffold, essentially growing a new nose structure from scratch. The technique won’t just be limited to nose reconstructions, either. It could also help to recreate other cartilage-based structures, such as the ear.

As with all new medical technologies, the road ahead is long. Prime concerns involve whether the material is properly bio-compatible, particularly where the immune system is concerned. However, the basic idea is one that’s being pursued in earnest by researchers around the world, whether for cosmetic purposes or to grow entire organs. As always, if you’re secretly 3D printing functional gallbladders in your basement, don’t hesitate to drop us a line.

Retro Gadgets: The 1983 Pocket Oscilloscope

April 14, 2023 by 29 Comments

In the 1980s, an oscilloscope was typically a bulky affair with a large CRT, and a heavy power supply. So it probably grabbed a lot of attention in 1983 when Calvert Instruments Incorporated ran an ad in magazines like Radio Electronics. The ad touted a 5 MHz scope that was pocket-sized and weighed 4 ounces. The ad proudly proclaimed: CRT oscilloscopes just became obsolete!

Indeed they would, but if you are wondering who Calvert Instruments was, so are we. We have never heard of them before or since, and we don’t know for certain if any of these devices were ever actually produced. What did it use instead of a CRT? The CI Model 210 Pocket-O-Scope was not only solid state but used an LED screen 1.5 inches square. That’s small, but it packed in 210 LEDs for “high resolution.” We assume that was also the genesis of the model number. Judging from the product picture, there were 14 LEDs in the X direction and 15 in the Y direction. High resolution, for sure!

There were some early LCD scopes (like the Iskrascope and one from Scopex) around the same time, but it would be the 1990s before we would see LCD oscilloscopes and even longer before CRTs were totally squeezed out.

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Hackaday Podcast 214: Jet Engine Hair Dryer, Comic Sans Type Balls, And Belief In Graphene

April 14, 2023 by 4 Comments

This week, Editor-in-Chief Elliot Williams and Contributor Emeritus Kristina Panos gushed about all the best hacks of the previous week. But first, a contest! That’s right — hot on the heels of the Low Power Challenge comes the Op Amp Challenge, sponsored by Digi-Key. You have between now and June 6th to dip your toes into the warm waters of analog and show us what you’ve got. Will it be a musical hack? Will you seek high analog precision? We can’t wait to see.

Kristina definitely did not get What’s That Sound this week, which honestly reminded her of a cartoon character getting a piano dropped on them, except the sounds were in reverse order. Then it’s on to the hacks, beginning with a way to make an IBM Selectric typewriter use Comic Sans, a project that’s sure to make you a believer in graphene, and a miniature MNT for every (cargo) pocket.

From there we take a look at a really cool indicator from a 1960s RAF aeroplane and investigate why your multimeter might be lying to you. Finally, we discuss the gargantuan task of building an AR system to rival Google Glass, and the merits of taking a lot of pictures as you go about your hacks.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in  the comments!

Download and savor at your leisure.

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Low-Cost Display Saved By RP2040

April 14, 2023 by 23 Comments

Anyone looking for components for electronics projects, especially robotics, microcontrollers, and IoT devices, has likely heard of Waveshare. They are additionally well-known suppliers of low-cost displays with a wide range of resolutions, sizes, and capabilities, but as [Dmitry Grinberg] found, they’re not all winners. He thought the price on this 2.8-inch display might outweigh its poor design and lack of documentation, and documented his process of bringing it up to a much higher standard with a custom driver for it.

The display is a 320×240 full-color LCD which also has a touchscreen function, but out-of-the-box only provides documentation for sending data to it manually. This makes it slow and, as [Dmitry] puts it, “pure insanity”. His ultimate solution after much poking and prodding was to bit-bang an SPI bus using GPIO on an RP2040 but even this wasn’t as straightforward as it should have been because there are a bunch of other peripherals, like an SD card, which share the bus. Additionally, an interrupt is needed to handle the touchscreen since its default touch system is borderline useless as well, but after everything was neatly stitched together he has a much faster and more versatile driver for this display and is able to fully take advantage of its low price.

For anyone else attracted to the low price of these displays, at least the grunt work is done now if a usable driver is needed to get them up and running. And, if you were curious as to what [Dmitry] is going to use this for, he’s been slowly building up a PalmOS port on hardware he’s assembling himself, and this screen is the perfect size and supports a touch interface. We’ll keep up with that project as it progresses, and for some of [Dmitry]’s other wizardry with esoteric displays make sure to see what he’s done with some inexpensive e-ink displays as well.

This Week In Security: QueueJumper, JS VM2 Escape, And CAN Hacking

April 14, 2023 by 9 Comments

You may not be familiar with the Microsoft Message Queuing (MSMQ) service, a store and forward sort of inter-process and inter-system communication service. MSMQ has become something of a legacy product, but is still available as an optional component in Windows. And in addition to other enterprise software solutions, Microsoft Exchange turns the service on by default. That’s why it’s a bit spooky that there’s a one packet Remote Code Execution (RCE) vulnerability that was just patched in the service.

CVE-2023-21554, also known as QueueJumper, is this unauthenticated RCE with a CVSS score of 9.8. It requires sending a packet to the service on TCP port 1801. The Check Point Research team scanned for listening MSMQ endpoints on the public Internet, and found approximately 360,000 of them. And no doubt far more are listening on internal networks. A one packet exploit is a prime example of a wormable problem, and now that the story has broken, and the patch is available, expect a rapid reverse engineering. Beware, the queue jumpers are coming.

JavaScript VM Escape

The VM2 library is a rather important JavaScript package that sandboxes code, letting a project run untrusted code securely. Or, that’s the idea. CVE-2023-29017 is an example of how hard sandboxing is to get right. It’s another CVSS 9.8 vulnerability, and this one allows a sandbox escape and code execution.

This one now has public Proof of Concept code, and this package has over 16 million monthly installs, so the attack surface is potentially pretty wide. The flaw is fixed in version 3.9.15. Continue reading “This Week In Security: QueueJumper, JS VM2 Escape, And CAN Hacking” →

Self-Cleaning Tech Could Help Solar Panels Keep Efficiency Up

April 14, 2023 by 58 Comments

Solar panels are a special kind of magic — turning light into useful electrical energy. However, they don’t work nearly as well when they’re covered in dust, dirt, and grime. Conventional solutions involve spraying panels down with pure water, which is expensive and wasteful, or dry scrubbing, which can cause efficiency loss through scratching the panels. However, innovative new methods may offer useful solutions in this area, as shared by EETimes.

Researchers at MIT have explored the use of electrostatic methods to remove dust from solar panels. By creating a sufficiently strong electrostatic field, dust particles can be compelled to leap off of solar panels. The cleaning method requires no water and is entirely non-contact. It uses a motor system to pass a charged electrode past the surface of the panels, with the opposite charge applied to the panels themselves. This repels the dust from the panels and onto the moving electrode.

Other methods include the use of special “self-cleaning” glass manufactured with a laser etching technique. The method, referred to as Direct Laser Interference Patterning, or DLIP, creates microscopic features on the order of 300 nm to 30 um on the surface of the glass. The pattern creates a so-called “functional surface” from which dirt simply slides off. The laser-etched pattern has no negative impact on transparency.

If these ideas prove practical, expect them to take off quickly. Commercially viable technologies spread fast in the renewable space, as we’ve seen with the rapid uptake of floating solar farms in recent years.