Analog ASIC Design Built Using Digital Standard Cells

September 30, 2023 by 9 Comments

Tiny Tapeout is a way for students, hobbyists, and home gamers to get their own ASICs designs fabbed into real custom chips. Tiny Tapeout 3 was the third running, with designs mandated to be made up of simple digital standard cells. Only, a guy by the name of [Harald Pretl] found a way to make an analog circuit using these digital cells anyway.

In a video on YouTube, [Harald] gave an interview on how he was able to create a temperature sensor within the constraints of the Tiny Tapeout 3 requirements. The sensor has a range of -30 C to 120 C, albeit in a relatively crude resolution of 5 degrees C. The sensor works by timing the discharge of a pre-charged parasitic capacitor, with the discharge current being the subthreshold current of a MOSFET, which is highly dependent on temperature.  [Harald] goes deep into the details on how the design achieves its full functionality using the pre-defined digital cells available in the Tiny Tapeout 3 production run.

You can checkout a deeper breakdown of [Harald]’s design on the submission page. Meanwhile, Tiny Tapeout creator [Matt Venn] gave a great talk on the technology at Hackaday Supercon last year.

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CPU Built From Discrete Transistors

September 30, 2023 by 31 Comments

We all know, at least intellectually, that our computers are all built with lots of tiny transistors. But beyond that it’s a little hard to describe. They’re printed on a silicon wafer somehow, and since any sufficiently advanced technology is indistinguishable from magic, they miraculously create a large part of modern society. Even most computers from 40 or 50 years ago were built around various inscrutable integrated circuits. On the other hand, this computer goes all the way back to first principles and implements a complete processor out of individual transistors instead.

The transistor computer uses over 2000 individual transistors to implement everything comprising the 11-bit CPU. The creator, Reddit user [ Weekly_Salamander_78] also has an online interactive book that walks through each of the steps that is required to get to the point of having a working computer like this. Starting with a guide on building logic gates from transistors it will eventually cover the arithmetic logic unit, adders, memory, clocks, and everything else that is needed for the complete CPU to get up and running. The design does rely on an Arduino for memory to simplify some things, and in the end it’s able to run a Hello, World! program and play a simple dinosaur game as well.

Building a computer out of discrete components like this is an impressive accomplishment, although we might not envy the creator of it when it comes time for troubleshooting or maintenance of all of those individual components. Presumably it would be much easier to work on than something like a relay computer, but for now we’ll all take a moment to be thankful that almost no one needs to work on debugging vacuum tube computers anymore.

Cyanodore 6 Is A Rad Commodore 64 Synthesizer

September 29, 2023 by 3 Comments

The Commodore 64 is celebrated to this day for its capable SID sound chip, which provided the soundtrack for some of the best video games of its era. Even today, it’s still in demand as a chiptune synth. [gavinlyons] decided to take a breadbox-style C64 and mod it to be a more dedicated synth platform, creating what he calls the Cyanodore 6.

The build starts by equipping the C64 with MIDI via a C-LAB interface cartridge. Software is loaded on to the C64 via a readily-available SD2ISEC converter, which lets the retro computer run off SD cards. The original SID was removed and replaced with an ARMSID emulator instead, giving the rig stereo output with some custom wiring. Four potentiometers were also added to control various synth parameters by wiring them into the C64’s two joystick ports. There are a variety of synth programs that can run on the C64, with [gavinlyons] noting CynthCart, STATION64, and MicroRhythm as popular choices. Other nifty mods include the keyboard illumination, tube preamp, and integrated 7″ LCD screen.

If you’re looking to start using your C64 as a performance instrument, this build is an excellent starting point. We’ve seen other neat builds in this area before, too. It’s got just about everything you’ll need on stage. Video after the break.

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FedEx Robot Solves Complex Packing Problems

September 29, 2023 by 44 Comments

Despite the fact that it constantly seems like we’re in the midst of a robotics- and artificial intelligence-driven revolution, there are a number of tasks that continue to elude even the best machine learning algorithms and robots. The clothing industry is an excellent example, where the flimsy materials can easily trip up robotic manipulators. But one task like this that seems like it might soon be solve is packing cargo into trucks, as FedEx is trying to do with one of their new robots.

Part of the reason this task is so difficult is that packing problems, similar to “traveling salesman” problems, are surprisingly complex. The packages are not presented to the robot in any particular order, and need to be efficiently placed according to weight and size. This robot, called DexR, uses artificial intelligence paired with an array of sensors to get an idea of each package’s dimensions, which allows it to then plan stacking and ordering configurations and ensure secure fits between all of the other packages. The robot must also be capable of quickly adapting if any packages shift during stacking and re-order or re-stack them.

As robotics platforms and artificial intelligence continue to improve, it’s likely we’ll see a flurry of complex problems like these solved by machine instead of by human. Tackling real-world tasks are often more complex than they seem, as anyone with a printer an a PC LOAD LETTER error can attest to, even handling single sheets of paper can be a difficult task for a robot. Interfacing with these types of robots can be a walk in the park, though, provided you read the documentation first.

A badminton shuttle launcher loaded with shuttles

Hackaday Prize 2023: Automated Shuttle Launcher Enables Solo Badminton Practice

September 29, 2023 by 7 Comments

If you want to get better at your favorite sport, there’s really no substitute to putting in more training hours. For solo activities like running or cycling that’s simple enough: the only limit to your training time is your own endurance. But if you’re into games that require a partner, their availability is another limiting factor. So what’s a badminton enthusiast like [Peter Sinclair] to do, when they don’t have a club nearby? Build a badminton training robot, of course.

Automatic shuttlecock launchers are available commercially, but [Peter] found them very expensive and difficult to use. So he set himself a target to design a 3D-printable, low-cost, safe machine that would still be of real use in badminton training. After studying an apparently defunct open-source shuttle launcher called Baddy, he came up with the basic design: a vertical shuttle magazine, a loading mechanism to extract one shuttle at a time and position it for launch, and two wheels spinning at high speed to launch the shuttle forward. Video after the break. Continue reading “Hackaday Prize 2023: Automated Shuttle Launcher Enables Solo Badminton Practice” →

Building A Human-Sized Pop-Pop Boat

September 29, 2023 by 7 Comments

Pop-pop boats are a neat little science teaching tool that many children end up playing with at some point or other. They’re normally sized to float around a sink or bathtub. [Steve Mould] recently got the opportunity to board a much larger example,  sized for an actual human passenger.

The boat belongs to the The AHHAA Science Center in Estonia, along with a smaller model about half the size. Both are fired by propane gas burners to give them some real heat output into the water tank, far beyond what you’d get from little tea light candles. In the case of the larger boat, it uses a series of valves to allow the tank to be filled with water while the rear thrust pipes are closed.

At the larger scale, it’s more easy to visualize the flow out of the boat’s rear outlets. It’s by no means a fast way to get around on the water, with a top speed somewhat less than walking pace. It’s also very loud. Regardless, it’s amusing to see the pop-pop engine work even when scaled up to full size.

If you’re looking for an in-depth explanation of how pop-pop boats work, [Steve Mould] has covered that previously. Video after the break.

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Power Supplies Without Transformers

September 29, 2023 by 71 Comments

For one-off projects or prototyping, it’s not too hard to find a wall wart or power supply to send a few joules of energy from the wall outlet to your circuit. Most of these power supplies use a transformer to step down the voltage to a more usable level and also to provide some galvanic isolation to the low voltage circuit. But for circuits where weight, volume, or cost are a major concern, a transformer may be omitted in the circuit design in favor of some sort of transformerless power supply.

While power supplies with this design do have many advantages, some care needs to be taken with regard to safety. The guide outlines four designs of increasing complexity which first puts out a basic transformerless power supply, using a series capacitor to limit current. To bring the voltage to an acceptable level, a recognizable bridge rectifier is paired with a capacitor as well as a zener diode. The second circuit presented adds voltage stabilization using a transistor and 78XX regulator. From there, zero-crossing detection is added to limit inrush surge currents, and the final design uses the venerable 555 timer to build a switching power supply.

Although it is noted several times throughout the guide, we’ll still point out here that transformerless designs like these introduce several safety issues since a mistake or fault can lead to the circuit being exposed to the mains voltage. However, with proper care and design it’s possible to make use of these designs to build more effective power supplies that can be safe to use for powering whatever circuit might energy but might not require the cost or weight of a transformer. For more on the theory of these interesting circuits and a few examples of where they are often found, check out the shocking truth about transformerless power supplies.

Thanks to [Stephen] for the tip!