Tiny Arduino + FPGA = Sno

April 30, 2018 by Al Williams 33 Comments

Alorium rolled out a new product late last year that caught our attention. The Sno (pronounced like “snow”) board is a tiny footprint Arduino board that you can see in the video below. By itself that isn’t that interesting, but the Sno also has an Altera/Intel Max 10 FPGA onboard. If you aren’t an FPGA user, don’t tune out yet, though, because while you can customize the FPGA in several ways, you don’t have to.

Like Alorium’s XLR8 product, the FPGA comes with preprogrammed functions and a matching Arduino API to use them. In particular, there are modules to do analog to digital conversion, servo control, operate NeoPixels, and do floating point math.

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Core Memory Upgrade For Arduino

April 28, 2018 by Al Williams 47 Comments

Linux programs, when they misbehave, produce core dumps. The reason they have that name is that magnetic core memory was the primary storage for computers back in the old days and many of us still refer to a computer’s main memory as “core.” If you ever wanted to have a computer with real core memory you can get a board that plugs into an Arduino and provides it with a 32-bit core storage. Of course, the Arduino can’t directly run programs out of the memory and as designer [Jussi Kilpeläinen] mentions, it is “hilariously impractical.” The board has been around a little while, but a recent video shined a spotlight on this retro design.

Impractical or not, there’s something charming about having real magnetic core memory on a modern CPU. The core plane isn’t as dense as the old commercial offerings that could fit 32 kilobits (not bytes) into only a cubic foot. We’ll leave the math about how much your 8-gigabyte laptop would have to grow to use core memory to you.

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Catch A Rising Star With Arduino

April 26, 2018 by Al Williams 10 Comments

Space is big. Really big. Yet on TV and movies, enemy spacecraft routinely wind up meeting at roughly the same spot and, miraculously, in the same orientation. If you’ve ever tried to find something smaller than the moon in a telescope, you’ll appreciate that it isn’t that easy. There are plenty of tricks for locating objects ranging from expensive computerized scopes with motors to mounting a phone with Google Sky or a similar program to your telescope. [DentDentArthurDent] didn’t use a phone. He used an Arduino with an outboard GPS module.

You still have to move the scope yourself, but the GPS means you know your location and the time to a high degree of accuracy. Before you start an observing session, you simply point the telescope at Polaris to calibrate the algorithm, a process which in the northern hemisphere is pretty easy.

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Motor Test Bench Talks The Torque

April 25, 2018 by Ben James 6 Comments

Salvaging a beefy motor is one life’s greatest pleasures for a hacker, but, when it comes to using it in a new project, the lack of specs and documentation can be frustrating. [The Post Apocalyptic Inventor] has a seemingly endless stockpile of scavenged motors, and decided to do something about the problem.

Once again applying his talent for junk revival, [TPAI] has spent the last year collecting, reverse-engineering and repairing equipment built in the 1970s, to produce a complete electric motor test setup. Parameters such as stall torque, speed under no load, peak power, and more can all easily be found by use of the restored test equipment. Key operating graphs that would normally only be available in a datasheet can also be produced.

The test setup comprises of a number of magnetic particle brakes, combined power supply and control units, a trio of colossal three-phase dummy loads, and a gorgeously vintage power-factor meter.

Motors are coupled via a piece of rubber to a magnetic particle brake. The rubber contains six magnets spaced around its edge, which, combined with a hall sensor, are used to calculate the motor’s rotational speed. When power is applied to the coil inside the brake, the now magnetised internal powder causes friction between the rotor and the stator, proportional to the current through the coil. In addition to this, the brake can also measure the torque that’s being applied to the motor shaft, which allows the control units to regulate the brake either by speed or torque. An Arduino slurps data from these control units, allowing characteristics to be easily graphed.

If you’re looking for more dynamometer action, last year we featured this neatly designed unit – made by some Cornell students with an impressive level of documentation.

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Building A POV Display On A PC Fan

April 21, 2018 by Richard Baguley 18 Comments

We’ve covered plenty of persistence of vision (POV) displays before, but this one from [Vadim] is rather fun: it’s built on top of a PC fan. He’s participating in a robot building competition soon and wanted to have a POV display. So, why not kill two birds with one stone and build the display onto a fan that could also be used for ventilation?

The display is a stand-alone module that includes a battery, Neopixels, Arduino and an NRF240L01 radio that receives the images to be displayed. That might seem like overkill, but putting the whole thing on a platform that rotates does get around the common issue of powering and sending signals to a rotating display: there is no need for slip connections.

[Vadim] goes into a good level of detail on how he built the display, including the problems he had diagnosing a faulty LED chip, and why it is important to test at each stage as it is easier to debug when the display isn’t whizzing around at high speed.

It’s a bit of a rough build that uses more protoboard than might be necessary, but we’re keeping our fingers crossed that it doesn’t fly off during the competition.

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Arduino Revives Junkyard Laser Cutter

April 19, 2018 by Tom Nardi 30 Comments

Some people have all the luck. [MakerMan] writes in to ~~gloat~~ tell us about a recent trip to the junkyard where he scored a rather serious looking laser cutter. This is no desktop-sized K40 we’re talking about here; it weighs in at just under 800 pounds (350 Kg), and took a crane to deliver the beast to his house. But his luck only took him so far, as closer inspection of the machine revealed it was missing nearly all of its internal components. Still, he had the frame, working motors, and laser optics, which is a lot more than we’ve ever found in the garbage.

After a whirlwind session with his wire cutters, [MakerMan] stripped away most of the existing wiring and the original control board inside the electronics bay. Replacing the original controller is an Arduino Nano running Grbl, likely giving this revived laser cutter better compatibility with popular open source tools than it had originally. Even though the laser cutter was missing a significant amount of hardware, he did luck out that both the motor drivers were still there (and working) as well as the dual power supplies to run everything.

After a successful motion test, [MakerMan] then goes on to install a new 90W laser tube. Supporting the tube is a rigged up water cooling system using a plastic jug and a cheap bilge pump. He also added an air assist system, complete with side mounted compressor. This pushes air over the laser aperture, helping to keep smoke and debris away from the beam. Finally, a blower was installed in the bottom of the machine with flexible ducting leading outside to vent out the smoke and fumes that are produced when the laser is in operation.

This machine is a considerable upgrade from the previous laser [MakerMan] built, and as impressive as this rebuild is so far, we’re interested in seeing where it goes from here. If you ask us, this thing is begging for an embedded LaserWeb server.

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PID Control With Arduino

April 14, 2018 by Al Williams 30 Comments

Experience — or at least education — often makes a big difference to having a successful project. For example, if you didn’t think about it much, you might think it is simple to control the temperature of something that is heating. Just turn on the heater if it is cold and turn it off when you hit the right temperature, right? That is one approach — sometimes known as bang-bang — but you’ll find there a lot of issues with that approach. Best practice is to use a PID or Proportional/Integral/Derivative control. [Electronoob] has a good tutorial about how to pull this off with an Arduino. You can also see a video, below.

The demo uses a 3D printer hot end, a thermocouple, a MAX6675 that reads the thermocouple, and an Arduino. There’s also an LCD display and a FET to control the heater.

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