RoboTray Is A Secret Tea Butler

How far would you go for your cup of tea? [samsungite]’s missus doesn’t like clutter on her countertops, so away the one-cup kettle would go back into the cupboard for next time while the tea steeped. As long as there’s room for it in there, why not install it there permanently? That’s the idea behind RoboTray, which would only be cooler if it could be plumbed somehow.

RoboTray went through a few iterations, most importantly the switch from 6mm MDF to 4 mm aluminum plate. A transformer acts as a current sensor, and when the kettle is powered on, the tray first advances forward 7 cm using a 12 VDC motor and an Arduino. Then it pivots 90° on a lazy Susan driven by another 12 VDC motor. The kettle is smart enough to turn itself off when finished, and the Arduino senses this and reverses all the steps after a ten-second warning period. Check it out in action after the break.

If [samsungite] has any more Arduinos lying around, he might appreciate this tea inventory tracker.

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Harp Uses Frikin’ Lasers

We aren’t sure if you really need lasers to build [HoPE’s] laser harp. It is little more than some photocells and has an Arduino generate tones based on the signals. Still, you need to excite the photocells somehow, and lasers are cheap enough these days.

Mechanically, the device is a pretty large wooden structure. There are six lasers aligned to six light sensors. Each sensor is read by an analog input pin on an Arduino armed with a music-generation shield. We’ve seen plenty of these in the past, but the simplicity of this one is engaging.

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Robert Dunn holds a button in his hand for controlling a spot welder

Gorgeous Battery Welder Hits The Spot

Raise you’re hand if you’ve ever soldered directly to a battery even though you know better. We’ve all been there. Sometimes we get away with it when we have a small pack and don’t care about longevity. But when [Robert Dunn] needed to build a battery pack out of about 120 Lithium Ion cells, he knew that he had to do it The Right Way and use a battery spot welder. Of course, buying one is too simple for a hacker like [Robert]. And so it was that he decided to Build a Spot Welder from an old Microwave Oven and way too much mahogany, which you can view below the break.

A Battery Cell with a spot welding tab attached
Spot Welding leaves two familiar divots in the attached tab, which can be soldered or welded as need.

For the unfamiliar, a battery spot welder is the magical device that attaches tabs to rechargeable batteries. You’ll notice that all battery packs with cylindrical cells have a tab with two small dimples. These dimples are where high amperage electricity quickly heats the battery terminal and the tab until they’re red hot, welding them together. The operation is done and over in less than a second, well before any heat damage can be done. The tab can then be soldered to or spot welded to another cell.

One of the most critical parts of spot welding batteries is timing. While [Robert Dunn] admits that a 555 timer or even just a manual switch and relay could have done the job, he opted for an Arduino Uno with a 4 character 7 segment LED display that shows the welding time in milliseconds. A 3d printed trigger and welder handle wrap up the hardware nicely.

The build is topped off by a custom mahogany enclosure that is quite a bit overdone. But if one has the wood, the time, the tools and skills (and a YouTube channel perhaps?) there’s no reason not to put in the extra effort! [Robert]’s resulting build is almost too nice, but it’ll certainly get the job done.

Of course, spot welders are almost standard fare here at Hackaday, and we’ve covered The Good, The Bad, and The Solar. Do you have a battery welder project that deserves a spot in Hackaday’s rotation? By all means, send it over to the Tip Line!

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A couple of joysticks wired up to a Teensy for prototyping.

Custom Joystick Build Guide Should Point You In The Right Direction

Over the last two years, [benkster] has been perfecting their ideal flight controller. Like many people, they started out with a keyboard and mouse and eventually moved on to a joystick. While a HOTAS (hands on throttle-and-stick — e.g. a yoke controller with inputs right there on the sides) might have been the next logical step, those things cost too much. Naturally, the answer is to build one, ideally for less money. Hey, it could happen.

The design went from just an idea to a cardboard prototype, and then to a wooden enclosure and later, a 3D-printed case. Since [benkster] learned a great deal along the way, they want to give back to the community with a comprehensive joystick design/build guide so that others don’t have to start from zero, overwhelmed with information.

[benkster] wanted three joysticks, a bunch of big buttons, a throttle, a display to show component status (as in, is joystick #3 a joystick right now or a WASD keyboard?), and immersive details everywhere — you know, a million buttons and switches to give it that cockpit feel. [benkster] is using a Teensy 4 to control two 3-axis joysticks and one 2-axis stick. Since this adds up to too many axes for Windows/DirectX to read in, the 2-axis stick is used as a WASD keyboard.

This guide is a great place to start, especially for folks who may be newer to electronics. There are nice introductions to many types of components and tidbits that are relevant outside the world of joysticks.

You want immersive flight simulation away from the PC? Here’s a printable flexure-based ‘stick that snaps right on your Xbox controller and pushes the buttons.

One Man’s Quest To Build A Baby Book With Brains

Regular readers will know that Hackaday generally steers clear of active crowdfunding campaigns. But occasionally we do run across a project that’s unique enough that we feel compelled to dust off our stamp of approval. Especially if the campaign has already blasted past its funding goal, and we don’t have to feel bad about getting you fine folks excited over vaporware.

It’s with these caveats in mind that we present to you Computer Engineering for Babies, by [Chase Roberts]. The product of five years of research and development, this board book utilizes an internal microcontroller to help illustrate the functions of boolean logic operations like AND, OR, and XOR in an engaging way. Intended for toddlers but suitable for curious minds of all ages, the book has already surpassed 500% of its funding goal on Kickstarter at the time of this writing with no signs of slowing down.

The electronics as seen from the rear of the book.

Technical details are light on the Kickstarter page to keep things simple, but [Chase] was happy to talk specifics when we reached out to him. He explained that the original plan was to use discreet components, with early prototypes simply routing the button through the gates specified on the given page. This worked, but wasn’t quite as robust a solution as he’d like. So eventually the decision was made to move the book over to the low-power ATmega328PB microcontroller and leverage the MiniCore project so the books could be programmed with the Arduino IDE.

Obviously battery life was a major concern with the project, as a book that would go dead after sitting on the shelf for a couple weeks simply wouldn’t do. To that end, [Chase] says his code makes extensive use of the Arduino LowPower library. Essentially the firmware wakes up the ATmega every 15 ms to see if a button has been pressed or the page turned, and updates the LED state accordingly. If no changes have been observed after roughly two minutes, the chip will go into a deep sleep and won’t wake up again until an interrupt has been fired by the yellow button being pressed. He says there are some edge cases where this setup might misbehave, but in general, the book should be able to run for about a year on a coin cell.

[Chase] tells us the biggest problem was finding a reliable way to determine which page the book was currently turned to. In fact, he expects to keep tinkering with this aspect of the design until the books actually ship. The current solution uses five phototransistors attached to the the MCU’s ADC pins, which receive progressively more light as fewer pages are laying on top of them. The first sensor is exposed when the second page of the book is opened, so for example, if three of the sensors are seeing elevated light levels the code would assume the user is on page four.

Opening to the last page exposes all five light sensors.

The books and PCBs are being manufactured separately, since as you might expect, finding a single company that had experience with both proved difficult. [Chase] plans on doing the final assembly and programming of each copy in-house with the help of family members; given how many have already been sold this early in the campaign, we hope he’s got a lot of cousins.

So what do you do with an Arduino-compatible book when Junior gets tired of it? That’s what we’re particularly interested in finding out. [Chase] says he’s open to releasing the firmware as an open source project after the dust settles from the Kickstarter campaign, which would give owners a base to build from should they want to roll their own custom firmware. Obviously the peripheral hardware of the book is fairly limited, but nothing is stopping you from hanging some sensors on the I2C bus or hijacking the unused GPIO pins.

If you end up teaching your copy of Computer Engineering for Babies some new tricks, we’ve love to hear about it.

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Pandemic Gives Passersby A Window On Cyborg Control

What’s this? Another fabulous creation from [Niklas Roy] and [Kati Hyyppä] that combines art and electronics with our zeitgeist and a lot of recycled bits and bobs? You got it. Their workshop in eastern Berlin used to be a retail shop and has a large display window as a result. This seems perfect for a pair of artists in a pandemic, because they can communicate with the community through the things they display in the window. Most recently, it was this interactive cyborg baby we are choosing to call Cybaby.

You might recognize Cybaby as one of the very hackable Robosapien robots, but with a baby doll head. (It also has a single red eye that really pulls its look together.) In the window, Cybaby comes alive and toddles around against a backdrop that grew and evolved over several weeks this spring and summer. Passersby were able to join the network and control Cybaby from outside with their smartphone to make it walk around, press various buttons that change its environment, and trigger a few sensors here and there. Robosapien has been around for about 20 years, so there is already Arduino code out there that essentially simulates its R/C signals. [Niklas] and [Kati] used a NodeMCU (ESP12-E) to send pulses to the IR input of the robot.

Back on the zany zeitgeist front, there’s a hair salon, a convenience store, and a nightclub for dancing that requires a successful trip through the testing center first (naturally). Oh, and there’s a lab next door to the nightclub that can’t be accessed by Cybaby no matter what it tries or how it cries. Check it out after the break.

There’s a dearth of Robosapien posts for some reason, so here’s what [Niklas] and [Kati] had in their window before the World of Cybaby — a really cool pen plotter that prints out messages sent by people walking by.

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Word clock in the style of the Christmas lights from Stranger Things. If you know, you know.

Stranger Things Message Board Passes The Time By Spelling It Out

Will Netflix’s nostalgic hit Stranger Things be back for a fourth series anytime soon? We could pull out a Ouija board and ask the spirits, but we’d much rather ask closer to the source, i.e. a spirit in the upside down. And you know that the best way to do that is with LEDs — one for each letter of the alphabet so the spirit can spell out their messages.

Arduino, ESP01, and real-time clock powering this Stranger Things word clockAlthough contact with the Demogorgon’s world isn’t likely with [danjovic]’s open-source Stranger Things board, you are guaranteed to get the time spelled out for you every minute, as in, ‘it’s twenty-five (or six) to four’. And if you want to freak out your unwitting friends, you can covertly send messages to it from your phone.

There are two versions now — the original desktop version, and one that hangs on the wall and uses a high-quality photo print for the background. Both use an ESP-01 and an Arduino to help drive the 26 RGB LEDs, and use a DS2321 real-time clock for timing. We love the enameled wiring job on the wall-mount version, but the coolest part has to be dual language support for English and Brazilian Portuguese. You can check out demos of both after the break.

We’ve seen many a word clock around here, but this is probably one of the few that’s dripping with pop culture. If it’s stunning modernism you want, take a look at this painstakingly-constructed beauty.

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