Epoxy Too Thin? Use Wood Flour As A Thixotropic Filler

The world of glues is wide and varied, and it pays to use the right glue for the job. When [Eric] needed to stick a wide and flat 3D printed mount onto the back of a PCB that had been weatherproofed with an uneven epoxy coating, he needed a gap-filling adhesive that would bond to both surfaces. It seemed like a job for the hot glue gun, but the surface was a bit larger than [Eric] was comfortable using with hot glue for. The larger the surface to be glued, the harder it is to do the whole thing before hot glue cools too much to bond properly.

What [Eric] really wanted to use was a high quality two-part epoxy that he already had on hand, but the stuff was too runny to work properly for this application. His solution was to thicken it with a thixotropic filler, which yields a mixture that is akin to peanut butter: sticky, easily spread to where it’s needed, but otherwise stays in place without dripping or sagging and doesn’t affect bonding.

3D printed pad stuck to back of PCB with thickened epoxy.

Common thixotropic fillers include ground silica or plastic fibers, but [Eric]’s choice was wood flour. Wood flour is really just very fine sawdust, and easily obtained from the bag on his orbital sander. Simply mix up a batch of thin two-part epoxy and stir in some wood flour until the sticky mixture holds its shape. Apply as needed, and allow it to cure.

Thanks to this, [Eric] was able to securely glue a 3D printed pad to the back of his animated LED snowflakes to help mount them in tricky spots. Whether for small projects or huge installations, LEDs, PCBs, and snowflakes are a good combination.

Shape Shifting Structures Work With Magnets

In The Dark Knight, Lucius Fox shows Bruce Wayne a neat bit of memory weave fabric. In its resting state, it is a light, flexible material, but when an electrical current is applied, it pops into a pre-programmed shape. That shape could be a tent or a bat-themed paraglider. Science has not caught up to Hollywood in this regard, but the concept has been demonstrated in a material which increases its rigidity up to 318% within one second when placed in a magnetic field. Those numbers do not mean a lot by themselves, but increasing rigidity in a reversible, non-chemical way is noteworthy.

The high-level explanation is that hollow tubes are 3D printed and filled with magnetorheological fluid which becomes more viscous in the presence of a magnet because the ferrous suspended particles bunch up to form chains instead of sliding over one another. Imagine a bike tire filled with gel, and when you need a little extra traction the tire becomes softer, but when you are cruising on a paved trail, the tire becomes as hard as a train wheel to reduce friction. That could be darn handy in more places than building a fast bike.

A Lecture By A Fun Guy

Many people hear “fungus” and think of mushrooms. This is akin to hearing “trees” and thinking of apples. Fungus makes up 2% of earth’s total biomass or 10% of the non-plant biomass, and ranges from the deadly to the delicious. This lecture by [Justin Atkin] of [The Thought Emporium] is slightly shorter than a college class period but is like a whole semester’s worth of tidbits, and the lab section is about growing something (potentially) edible rather than a mere demonstration. The video can also be found below the break.

Let’s start with the lab where we learn to grow fungus in a mason jar on purpose for a change. The ingredient list is simple.

  • 2 parts vermiculite
  • 1 part brown rice flour
  • 1 part water
  • Spore syringe

Combine, sterilize, cool, inoculate, and wait. We get distracted when cool things are happening so shopping around for these items was definitely hampered by listening to the lecture portion of the video.

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ABS: Three Plastics In One

It would be really hard to go through a typical day in the developed world without running across something made from ABS plastic. It’s literally all over the place, from toothbrush handles to refrigerator interiors to car dashboards to computer keyboards. Many houses are plumbed with pipes extruded from ABS, and it lives in rolls next to millions of 3D-printers, loved and hated by those who use and misuse it. And in the form of LEGO bricks, it lurks on carpets in the dark rooms of children around the world, ready to puncture the bare feet of their parents.

ABS is so ubiquitous that it makes sense to take a look at this material in terms of its chemistry and its properties. As we’ll see, ABS isn’t just a single plastic, but a mixture that takes the best properties of its components to create one of the most versatile plastics in the world.

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Biology Lab On Your Christmas List

We hope you have been good this year because we have a list to start your own biology lab and not everything will fit into Santa’s bag (of holding). If you need some last minute goodie points, Santa loves open-source and people who share on our tip line. Our friends at [The Thought Emporium] have compiled a list of the necessary equipment for a biology lab. Chemistry labs-in-a-box have been the inspiration for many young chemists, but there are remarkable differences between a chemistry lab and a biology lab which are explained in the Youtube video linked above and embedded after the break.

If you are preparing to start a laboratory or wondering what to add to your fledging lab, this video is perfect. It comes from the perspective of a hacker not afraid to make tools like his heat block and incubator which should absolutely be built rather than purchased but certain things, like a centrifuge, should be purchased when the lab is mature. In the middle we have the autoclave where a used pressure cooker may do the trick or you may need a full-blown commercial model with lots of space and a high-pressure range.

Maybe this will take some of the mystique out of starting your own lab and help you understand what is happening with a gel dock or why a spectrophotometer is the bee’s knees. There are a handful of other tools not mentioned here so if this is resonating, it will be worth a watch.

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Simple, Low-Cost Rig Lets The Budding Biohacker Run DNA Gels

We all the know the basic components for building out an electronics lab: breadboards, bench power supply, a selection of components, a multimeter, and maybe an oscilloscope. But what exactly do you need when you’re setting up a biohacking lab?

That’s the question that [Justin] from The Thought Emporium is trying to answer with a series of videos where he does exactly that – build a molecular biology lab from scratch. In the current installment, [Justin] covers the basics of agarose gel electrophoresis, arguably the fundamental skill for aspiring bio-geeks. Electrophoresis is simply using an electric field to separate a population of macromolecules, like nucleic acids and proteins, based on their sizes. [Justin] covers the basics, from building a rig for running agarose gels to pouring the gels to doing the actual separation and documenting the results. Commercial grade gear for the job is priced to squeeze the most money out of a grant as possible, but his stuff is built on the cheap, from dollar-store drawer organizers and other odd bits. It all works, and it saves a ton of money that can be put into the things that make more sense to buy, like fluorescent DNA stain for visualizing the bands; we’re heartened to see that the potent carcinogen ethidium bromide that we used back in the day is no longer used for this.

We’re really intrigued with [Justin]’s bio lab buildout, and it inspires us to do the same here. This and other videos in the series, like his small incubators built on the cheap, will go a long way to helping others get into biohacking.

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Video Details Construction Of Transparent Wood

We’ve talked about transparent wood before. However, the process can be difficult to get just right. [NileRed] recently posted a video with very detailed instructions on how he’s doing it. Aside from the dangerous way he uses a table saw — something he realized after he watched the video — it is some great information.

This isn’t some hand-waving explanation. For nearly 36 minutes, you get an actual demonstration of the steps along with some explanations about why it works and why certain steps are done in a particular way.

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