Digi-Key Hacks UV Into Conveyor Line To Protect Warehouse Staff

No doubt that every hacker has already heard of Digi-Key, the electronic component distributor that makes it just as possible to order one of something as it is to order a thousand of it. As an essential business, Digi-Key has been open during the duration of the lockdown since they support critical manufacturing services for virtually every industry on the planet including the medical industry.

Ensuring their workforce stays healthy is key to remaining open and as part of their efforts they hacked together a nice addition to their sanitation regime. They use around 8,000 plastic totes to transport components around the distribution center and devised a way to sanitize tote coming in from the receiving area using a UV light tunnel. From their sanitation plan we can see this is in addition to the fogging system (likely a vaporized hydrogen peroxide system) used to regularly sanitize the totes passing throughout the warehouse.

They developed a UV light tunnel that wraps around the conveyor rollers. The design includes a sensor and a timer to control when and how long the UV lights are on. The totes are a frequent touch point for employees, and running incoming shipments through the UV light tunnel helps decrease the chance of exposure.

Thinking of using UV as a sanitation tool? Make sure you do your research on the wavelengths you need and vet the source of critical components. [Voja] ran into UV lamps that were anything but germicidal.

The Strain Of Flu Shot Logistics

Did you get a flu shot this year? How about last year? In a world of next-day delivery and instant downloads, making the yearly pilgrimage to the doctor or the minute clinic feels like an outdated concept. Even if you get your shots free at the office, it’s still a pain to have to get vaccinated every year.

Unfortunately, there’s really no other way to deal with the annual threat of influenza. There’s no single vaccine for the flu because there are multiple strains that are always mutating. Unlike other viruses with one-and-done vaccinations, influenza is a moving target. Developing, producing, and distributing millions of vaccines every year is a massive operation that never stops, or even slows down a little bit. It’s basically Santa Claus territory — if Santa Claus delivered us all from mass epidemics.

The numbers are staggering. For the 2018-19 season, as in last year, there were 169.1 million doses distributed in the United States, up from 155.3 million doses the year before. How do they do it? We’re gonna roll up our sleeves and take a stab at it.

Continue reading “The Strain Of Flu Shot Logistics”

Using The Second Microcontroller On An Arduino

While newer Arduinos and Arduino compatibles (including the Hackaday.io Trinket Pro. Superliminal Advertising!) either have a chip capable of USB or rely on a V-USB implementation, the old fogies of the Arduino world, the Uno and Mega, actually have two chips. An ATMega16u2 takes care of the USB connection, while the standard ‘328 or ‘2560 takes care of all ~duino tasks. Wouldn’t it be great is you could also use the ’16u2 on the Uno or Mega for some additional functionality to your Arduino sketch? That’s now a reality. [Nico] has been working on the HoodLoader2 for a while now, and the current version give you the option of reprogramming the ’16u2 with custom sketches, and use seven I/O pins on this previously overlooked chip.

Unlike the previous HoodLoader, this version is a real bootloader for the ’16u2 that replaces the DFU bootloader with a CDC bootloader and USB serial function. This allows for new USB functions like HID keyboard, mouse, media keys, and a gamepad, the addition of extra sensors or LEDs, and anything else you can do with a normal ‘duino.

Setup is simple enough, only requiring a connection between the ‘328 ISP header and the pins on the ’16u2 header. There are already a few samples of what this new firmware for the ’16u2 can do over on [Nico]’s blog, but we’ll expect the number of example projects using this new bootloader to explode over the coming months. If you’re ever in an Arduino Demoscene contest with an Arduino and you’re looking for more pins and code space, now you know where to look.

ARM Powered Rack Mount USB Test Equipment


This is a device which [Limpkin] has been developing at his day job. It’s a high-speed testing interface for use with Physics experiments. We find it interesting because it uses an ARM microcontroller to implement CDC and MSD over USB.

The design is in two parts to make it work in a rack-mount situation. That big white connector allows cards to be swapped out. You can see the board on the right has a USB-A connector. When plugged in this enumerates as a control device (CDC) and a mass storage device (MSD) using fat32 as a file system.

The platform is being developed with open hardware and open source software in mind. If you’re working on a project that uses either of these USB functionalities this makes a swell reference. The ARM Cortex-M3 chip that he’s using is an AT91SAM3U but it should not be too hard to port the code for other similarly-capable ARM processors.

An Appeal To Microsoft To Consider The Hackers

[PT] is climbing up on his soapbox again to make an appeal to Microsoft. We think his editorial is well-aimed; appealing for better support for hobby electronics in Windows 8.

This is of course not strictly a hobby electronics feature request, but deals with how a lot of USB devices are treated by the upcoming operating system. Specifically the Communications Device Class, which is a protocol used by most hobby projects (and boards like the Arduino) that take advantage of the Universal Serial Bus. The way communications are handled by OSX and Linux makes this a snap, but not with Windows 7. [Phil] post specifics about how the former two operating systems handle these communications, and how Windows 8 could be tweaked to fall in line with them.

It means not installing drivers. Drivers…. for a USB device. Think about that for a while and then ask yourself which decade Windows 8 is being developed in. Thanks for pointing this out [PT]. We often get spoiled using a Linux box and don’t realize the hassles sometimes found on other systems.