TCam-Mini: Adding Wireless To Flir Lepton Thermal Imaging Sensors

April 5, 2021 by Maya Posch 7 Comments

With how expensive thermal cameras are, why not build your own? This is the goal with which [Dan Julio] set out a while ago, covering the project in great detail. While the ultimate goal is to create a stand-alone solution, with its own screen, storage and processing, the TCam-Mini is an interesting platform. Using the 160×120 pixel FLIR Lepton 3.5 thermal sensor, and combining it with a custom PCB and ESP32 module for wireless, he created a wireless thermal camera called the TCam-Mini along with accompanying software that can display the radiometric data.

The project is available on GitHub, as well as as a GroupGets crowd-funding campaign, where $50 gets one a TCam-Mini board, minus the $199 Lepton 3.5 sensor. Not cheap, but quite a steal relative to e.g. the FLIR One Pro camera add-on module. Compared to the aforementioned FLIR One Pro, there’s a definite benefit in having a more portable unit that is not reliant on a smartphone and accompanying FLIR app. Being able to load the radiometric data directly into a desktop application for processing makes it a closer match to the professional thermal cameras which [Dan] states that he’d like to get as close to in terms of features as possible.

Recently [Dan] has also begun to further characterize these Lepton sensors, in order to see whether their accuracy can be improved from the rated +/- 5-10 °C. For this he repurposed an old in-ear thermometer calibration device. Along with tweaking the ESP32 firmware, there is still a lot that can be done with the TCam-Mini, but it sure looks like a fun project to tinker with if one is into Leptons.

Reverse Engineering Silicon, One Transistor At A Time

April 3, 2021 by Jenny List 10 Comments

Many of will have marveled at the feats of reverse engineering achieved by decapping integrated circuits and decoding their secrets by examining the raw silicon die. Few of us will have a go for ourselves, but that doesn’t stop the process being a fascinating one. Fortunately [Ryan Cornateanu] is on hand with a step-by-step description of his journey into the art of decapping, as he takes on what might seem an unlikely subject in the form of the CH340 USB to serial chip you’ll find on an Arduino Nano board.

Starting with hot sulphuric acid is probably not everyone’s idea of a day at the bench, but having used it to strip the epoxy from the CH340, he’s able to take a look under the microscope. This is no ordinary microscope but a metallurgists instrument designed to light the top of the sample from one side with polarised light. This allows him to identify an area of mask ROM and zoom in on the transistors that make each individual bit.

At this point the chemistry moves into the downright scary as he reaches for the hydrofluoric acid and has to use a PTFE container because HF is notorious for its voracious reactivity. This allows him to take away the interconnects and look at the transistor layer. He can then with a bit of computer vision processing help extract a bit layer map, which with some experimentation and guesswork can be manipulated into a firmware dump. Even then it’s not done, because he takes us into the world of disassembly of what is an unknown architecture. Definitely worth a read for the armchair chip enthusiast.

If you’re thirsty for more, of course we have to direct you towards the work of [Ken Shirriff].

Direct Memory Access: Data Transfer Without Micro-Management

March 31, 2021 by Maya Posch 16 Comments

In the most simple computer system architecture, all control lies with the CPU (Central Processing Unit). This means not only the execution of commands that affect the CPU’s internal register or cache state, but also the transferring of any bytes from memory to to devices, such as storage and interfaces like serial, USB or Ethernet ports. This approach is called ‘Programmed Input/Output’, or PIO, and was used extensively into the early 1990s for for example PATA storage devices, including ATA-1, ATA-2 and CompactFlash.

Obviously, if the CPU has to handle each memory transfer, this begins to impact system performance significantly. For each memory transfer request, the CPU has to interrupt other work it was doing, set up the transfer and execute it, and restore its previous state before it can continue. As storage and external interfaces began to get faster and faster, this became less acceptable. Instead of PIO taking up a few percent of the CPU’s cycles, a big transfer could take up most cycles, making the system grind to a halt until the transfer completed.

DMA (Direct Memory Access) frees the CPU from these menial tasks. With DMA, peripheral devices do not have to ask the CPU to fetch some data for them, but can do it themselves. Unfortunately, this means multiple systems vying for the same memory pool’s content, which can cause problems. So let’s look at how DMA works, with an eye to figuring out how it can work for us.
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The Vibrating Reed Inverter: Possibly The Simplest Inverter You Can Make

March 29, 2021 by Jenny List 27 Comments

Those of us who work on the road have a constant dread of being stuck somewhere without power, facing a race between a publication deadline and a fast-failing laptop battery. We’re extremely fortunate then to live in an age in which a cheap, lightweight, and efficient solid-state switch-mode inverter can give us mains power from a car cigarette lighter socket and save the day. Before these inverters came much heavier devices whose transistors switched at the 50Hz line speed, and before them came electromechanical devices such as the rotary converter or the vibrating reed inverter. It’s this last type that [Robert Murray-Smith] has taken a look at, making what he positions as the simplest inverter that it’s possible.

If you’ve ever played with relays, you’ll probably be aware that a relay can be wired as a buzzer, and it’s this property that a vibrating reed inverter harnesses. He takes an octal relay and wires it up with a small mains transformer for an immediate and very cheap inverter. It’s not perfect, as he points out the frequency isn’t right. The relay will eventually wear out unless the arcing problem is improved with the addition of a capacitor. But it does make a rough and ready inverter if you find yourself in a MacGyver-style tight spot with only your junk box for salvation.

If inverters pique your interest, it might benefit you to know how they work.

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A Deep Dive Into E-Ink Tag Hacking

March 28, 2021 by Stephen Ogier 7 Comments

Over the last decade or so, e-ink price tags have become more and more ubiquitous, and they’ve now reached the point where surplus devices can be found inexpensively on various websites. [Dmitry Grinberg] found a few of these at bargain-basement prices and decided to reverse engineer and hack them into monochrome digital picture frames.

Often, the most difficult thing about repurposing surplus hardware is the potential lack of documentation. In the two tags [Dmitry] hacked, not only are the labels not documented at all, one even has an almost-undocumented SoC controlling it. After some poking around and some guesswork, he was able to find connections for both a UART and an SWD debugging interface. Fortunately, the manufacturers left the firmware unprotected, so dumping it was trivial.

Even with the firmware dumped, code for controlling peripherals (especially wireless devices) is often inscrutable. [Dmitry] overcomes this with a technique he calls “Librarification” in which he turns the manufacturer’s firmware into libraries for his custom code. Once he was able to implement his custom firmware, [Dmitry] developed his own code to wirelessly download and display both gray-scale and two-color images.

Even if you’re not interested in hacking e-ink tags, this is an incredible walk-through of how to approach reverse-engineering an embedded or IoT device. By hacking two different tags with completely different designs, [Dmitry] shows how to get into these systems with intuition, guesswork, and some sheer persistence.

If you’d like to see some more of [Dmitry]’s excellent reverse-engineering work, take a look at his reverse-engineering and ROM dump of the PokeWalker. If you’re interested in seeing what else e-ink tags can be made to do, take a look at this weather station made from the same 7.4″ e-ink tag.

Archery Release Becomes Reusable Balloon Cutdown Mechanism

March 27, 2021 by Donald Papp 11 Comments

A cutdown in high-altitude balloon (HAB) parlance refers to detaching a payload, and can refer to the act of severing a line or to the mechanism itself. How is this done? The most common way is the “hot wire” method: a segment of wire is heated rapidly with a high current, causing it to melt through something like a nylon line.

But there’s more than one way to solve a problem, and while documenting different cutdown methods, [KI4MCW] found that a caliper-style archery release plus hobby servo could be used as a high strength cutdown mechanism. An archery release (or bow release) is a tool to assist in holding the string of a bow in the drawn position, and cleanly release it at the touch of a lever or button. It occurred to [KI4MCW] that these features might be made to serve as a payload release as well, and you can see here the crude but successful prototype for a reusable cutdown.

The archery release [KI4MCW] obtained opens its jaws when a trigger-style lever on the side is pulled. The force required to trigger this is remarkably low, and a low-torque economical hobby servo easily does the job. In fact, the force needed to trip the release is so low that [KI4MCW] added a short rubber band to provide some opposing tension on the lever, just to be sure no spontaneous triggers occurred. The device hasn’t flown yet, but the prototype looks promising. Maybe a mechanism like this would be appropriate for a payload like dropping a high-altitude RC glider from a balloon.

A Handy Reference For Display Drivers And LCD Controllers

March 20, 2021 by Chris Lott 3 Comments

Ever tried to find the data on a mysterious LCD controller that’s kicking around in your parts bin? Well check out this list of various LCD controllers that [Achim] has put together. He summarizes the basic specifications for each controller and includes data sheet links if available (note — the website is in German, although most of the data itself is in English). All in all, he has collected 72 controllers from five different manufacturers, and 46 of them have data sheets. For each controller, he tabulates maximum resolution, color depth, type of interface, and the targeted display technology. For example, here is the entry for the Ilitech ILI9341 TFT controller commonly found in embedded projects:

Furthermore, many of the controllers also have a short video clip showing them in operation posted over on [Achim]’s YouTube channel, where he also has a bunch of quick (less than one minute) videos of all sorts of embedded goodies. We do find this table of controllers to be a little dated — for example, another popular controller used on small color OLED displays, the Solomon Systech SDS1351, is not included. But it is certainly a good resource to bookmark.

We suspect that [Achim] made this table as a result of developing µGUI, a small (only three files) C-language graphics library (see the GitHub repository) he released back in 2015. Do you have any good resources for tracking down unknown LCD controllers? If so, share in the comments below. And thanks to [Dmitry] for sending in this tip.

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