How To Do PCB Art In Eagle

Last month I had the pleasure of creating a new piece of hardware for Tindie. [Jasmine], the queen bee of Tindie, and I designed, developed, and kitted three hundred Tindie badges in ten days leading up to DEF CON. The badges were a complete success, they introduced soldering to a lot of people, and were loved by all.

This badge was such a rousing success, it’s now official Tindie swag. We’ll be handing out a few of these blinky badges at upcoming events. But as of right now we’ve already handed out our entire stock, that means we need to build more. The second run meant ordering a thousand PCBs.

We could just do another run, and order a few more PCBs from the Gerbers I’ve already designed. I’m not really happy with the first version of this badge, though, and this is an opportunity to improve my design. This also gives me an opportunity to demonstrate my workflow for creating artistic boards in Eagle.

Effectively, what I’ll be demonstrating here is the creation of the Benchoff Nickel. A few months ago, [Andrew Sowa] took a portrait of yours truly, changed the colors to what is available on a normal OSHPark PCB, and turned that into different layers in KiCad. There are a few differences here. Firstly, I’ll be using a blue solder mask, although the same technique can be applied to green, red, yellow, white, or black soldermask. Secondly, this is Eagle, and I’m going to do the majority of the work with a BMP import. This is the fast and easy way to do things; if you want a KiCad tutorial, check out [Andrew]’s work, or my overly-involved multiple silkscreen process for KiCad. I don’t recommend this overly-involved process if you can help it. It took 20 hours to do the art for my previous project in KiCad, and I estimate it would have taken two in Eagle.

With that said, here’s the easy, cheap, and fast way of doing artistic boards in Eagle.

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Mouse Mis-Clicking? We Got You.

A mouse with malfunctioning buttons can be a frustrating to deal with — and usually a short leap to percussive maintenance. Standard fixes may not always last due to inferior build quality of the components, or when the microswitch won’t close at all. But, for mice that double/triple-click, will release when dragging, or mis-click on release, this Arduino-based hack may be the good medicine you’re after.

Instructables user [themoreyouknow]’s method cancels click malfunctions by latching the mouse’s controller switch trace to ‘on’ when pressed, keeping it there until the button normally closed contact closes again completely. Due to the confined spaces, you’ll want to use the smallest Arduino you can find, some insulating tape to prevent any shorts, and care to prevent damaging the wires this process adds to the mouse when you cram it all back together.

Before you take [themoreyouknow]’s guide as dogma, the are a few caveats to this hack; they are quick to point out that this won’t work on mice that share two pins between three buttons — without doing it the extra hard way, and that this might be trickier on gaming or other high-end mice, so attempt at your own peril.

Speaking of gaming mice, we recently featured a way to add some extra functionality to your mouse — cheating optional — as well as how to stash a PC inside an old Logitech model.

Make Your Own Compound Bow from PVC Pipe

Have you ever wanted to make your own compound bow for fun or even fishing? [New creative DIY] shows us how in their YouTube video. Compound bows are very powerful in comparison to their longbow grandparents, relying on the lever principle or pulleys. meaning less power exertion for the same output.

Compound bows can be really sophisticated in design using pulleys and some exotic materials, but you can make your own with a few nuts and bolts, PVC pipe, string and a tyre inner tube. The PVC pipe can be melted into shape using a heat source such as a portable stove or even a blow torch, and once you have shaped your bow you will want to put a small piece of pipe at both ends with a nut and bolt. Then you can use rubber to give the flexibility your bow needs to shoot arrows, using the tyre inner tube cut to the right size. A piece of string for the ends of your arrows to rest on is then all you need, attach this to either end of your pipe and you should have a DIY PVC compound bow ready for shooting arrows. Alternatively you could always make a recurve bow out of skis.

–Update [Leithoa] in the comments has pointed out this is neither a bow nor a compound and that they are often confused. This is actually a slingshot, of sorts.–
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Live Stream to YouTube by Pointing a Box and Pressing a Button

YouTube has the ability to do live streaming, but [Tinkernut] felt that the process could be much more straightforward. From this desire to streamline was born the Raspberry Pi based YouTube live streaming camera. It consists of a Raspberry Pi with some supporting hardware and it has one job: to make live streaming as simple as pointing a box and pressing a button. The hardware is mostly off-the-shelf, and once all the configuration is done the unit provides a simple touchscreen based interface to preview, broadcast live, and shut down. The only thing missing is a 3D printed enclosure, which [Tinkernut] says is in the works.

Getting all the software configured and working was surprisingly complex. Theoretically only a handful of software packages and functionality are needed, but there were all manner of gotchas and tweaks required to get everything to play nice and work correctly. Happily, [Tinkernut] has documented the entire process so others can benefit. The only thing the Pi is missing is a DIY onboard LED lighting and flash module.

A Great Way to Make Quick and Easy Knobs

Here’s a great way to quickly and easily make attractive and functional knobs with no tools required. All you need is some casting resin (epoxy would do in a pinch), a silicone mold intended for candy, and some socket head bolts. With the right preparation and a bit of careful placement and attention, smooth and functional knob ends are only minutes away. Embedded below is a short video demonstrating the process.

These may not replace purpose-made knobs for final products, but for prototypes or to use around the shop on jigs, clamps, or furniture they certainly fit the bill. With a layer of adhesive fabric or rubber, they might even make serviceable adjustable feet for low-stress loads.

This technique could be extended to reproducing broken or missing dakaware or bakelite knobs. This, of course, would require an original, unbroken knob and a small silicone mold, but it’s still a project that’s well within the capabilities of the garage-bound hacker.

While we’re on the subject of knobs, don’t forget we’ve seen an excellent method of repairing knobs as well.

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Clever Battery Holder Hack Makes Brilliant Earrings

A ‘googly eye’ with hole for LED leads on one side, slot for coin cell on the other. Black disk for pupil removed.

We love seeing a thing get used effectively for other than its intended purpose, and this DIY LED Earrings project is a great example. [IdunnGoddess] liked the idea of making light-up LED earrings powered by a small coin cell, but an enclosure and power connection for the battery were sticking points. The solution? A googly eye after a few minor modifications turned out to be perfect.

A googly eye resembles a thin, flat, hollow plastic bulb. Choose one that’s just a bit bigger than the coin cell, and cut a slot in one end and a small hole in the other. The LED leads go into the hole, and the coin cell slides into the slot. The result? A lightweight battery holder for an attached LED, and as a bonus the hacked googly eye is a clean and super smooth surface that can easily be painted or decorated to make it part of the design. The video embedded below demonstrates the process and showcases a few sample designs.

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Building A Motorized Barrel Boat

[Rinoa Super-Genius] shows us in a video how to build a crude motorized barrel boat using only a few parts, including pontoons for extra buoyancy and stabilisation.

Building a barrel boat is simple. All you really need is a plastic barrel, scrap wood, PVC pipe with end caps, a battery, and a trolling motor. Of course, you could go even further and build your own trolling motor too.

The video shows the process of building the boat. You start of by cutting the barrel in two, making some calculations of water displacement in order to add the pontoons in the correct positions. These are just held in place with scrap wood screwed into the barrel. Connect the trolling motor to a battery and you’re done.

This isn’t obviously the best looking DIY boat out there, nor does it claim to be, but it can be built on a tight budget. If you have the right parts lying around, you could even build it for free.

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